https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
Are there different kinds
of TPEs?
Are there different kinds of TPEs?
Because their natural color is
usually cream, white, beige or translucent,
TPEs are very easy to color.
https://www.avient.com/resources/safety-data-sheets?page=5863
LIGHT PINK HEARTSTRING
KC WHITE PC
WHITE W1104PTR
https://www.avient.com/resources/safety-data-sheets?page=2138
LIGHT NOUBLE GREY
WHITE M-2856
LIGHT BLUE
https://www.avient.com/sites/default/files/2021-06/edgetek-et8900-cr-technical-bulletin.pdf
Developed to meet these challenges, Edgetek
ET8900 CR thermoplastics show improved chemical
resistance to common consumer disinfectants
compared to PC/ABS, PC/PET and PC/PBT.
Available
in unfilled, impact-modified and flame-retardant
grades, these formulations deliver comparable
physical and mechanical performance to
conventional PC blends.
Improved Chemical Resistance
$$$$
$$$
$$
$
FR
PC/ABS
FR
PC/PET
FR
PC/PBT
Edgetek™
CR
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
KEY CHARACTERISTICS
• Superior strength-to-weight ratio
• Exceptional mechanical performance—
consistent and repeatable
• Deep deflection
• Corrosion resistance
• High fatigue resistance & tensile strength
• Excellent interlaminar shear strength
• Lighter weight than steel
• High modulus of elasticity
• High temperature performance
• Low VOCs
VALUE SOLUTION
• Ideal in applications where high stiffness and
light weight performance are critical
• Replacement of metal, wood, and other less
efficient materials in order to improve overall
product performance while reducing weight,
cost, and complexity
• Part consolidation
• Simplified assembly
• A good choice for constant cross-section
profiles
• Laminates available in continuous lengths
• Specialty surface treatments available to
improve bonding
• Full machining capabilities (surface
modification, drilling, shaping, waterjet, etc.)
• Custom sizes, profiles, tooling design, and
prototyping available for specific applications
• Hollow profiles
USES & APPLICATIONS
• Hybrid body in white components
• Structural mounting
• Stress contoured leaf (elliptical, semi-elliptical,
and cantilever) suspension springs
For more information on our composite
solutions for the automotive industry,
please visit www.avient.com/composites
or call 1-844-4AVIENT.
https://www.avient.com/resources/safety-data-sheets?page=3496
W869 WHITE PC UV
WHITE TPV
DN1A LIGHT DUNE
https://www.avient.com/resources/safety-data-sheets?page=5446
ABS WHITE PEARL
BLUE PC
RED PC
https://www.avient.com/sites/default/files/2020-10/tpe-overmold-design-guide.pdf
Natural products, light colored or clear TPEs may
show contamination or discoloration unless regrind cleanliness is properly controlled.
different than that of engineering
effective method of controlling the TPE
molding process.
different than that of engineering
effective method of controlling the TPE
molding process.
https://www.avient.com/products/thermoplastic-elastomers/resound-rec-recycled-content-thermoplastic-elastomers
Can be overmolded to PP, PC, ABS and PC/ABS, injection moldable
These 30% post-industrial recycled grades are suitable for PC, ABS and PC/ABS OM.
These grades are formulated with 20-60% PIR content and are suitable for PC, ABS and PC/ABS OM.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
BASE
RESIN PPA PC PSU PES PPS
CO-
POLYMER
ACETAL
PEEK PA
Barrel Temperatures* °F (°C)
Rear Zone 550–580
(288–305)
520–560
(271–293)
600–640
(316–338)
630–660
(332–338)
550–580
(288–304)
350–370
(177–188)
660–700
(349–371)
440–490
(227–254)
Center Zone 560–600
(293–316)
530–570
(277–299)
620–670
(327–354)
650–680
(343–360)
560–615
(293–324)
380–390
(193–200)
700–730
(371–388)
470–510
(243–266)
Front Zone 580–620
(304–327)
550–580
(288–305)
630–680
(332–360)
670–730
(354–388)
590–630
(310–332)
390–430
(200–221)
720–750
(382–400)
490–540
(254–282)
Nozzle 575–615
(302–324)
550–600
(288–316)
630–680
(332–360)
680–700
(360–371)
600–625
(316–330)
380–415
(193–213)
720–750
(382–400)
520–570
(271–300)
Melt
Temperature
575–615
(302–324)
560–600
(293–316)
625–675
(330–358)
650–710
(343–377)
600–625
(316–330)
370–410
(188–210)
670–740
(354–393)
520–570
(271–300)
Mold
Temperature
250–300
(121–150)
175–240
(80–116)
190–300
(88–150)
225–325
(107–164)
250–325
(121–164)
150–225
(66–107)
290–375
(143–190)
150–200
(66–93)
Pack & Hold
Pressure
50%–75%
of Injection Pressure
Injection
Velocity
in/s
1.0–3.0
Back Pressure
psi 50
Screw Speed
rpm 50–90
Drying
Parameters
°F (°C)
6 hrs @ 175
(80)
4 hrs @ 250
(121)
4 hrs @ 275
(135)
4 hrs @ 300
(150)
4 hrs @ 250
(121)
2 hrs @ 200
(93)
3 hrs @ 300
(150)
4 hrs @ 180
(82)
Allowable
Moisture
%
< 0.05 < 0.02 < 0.02 < 0.04 < 0.02 0.15–0.20 < 0.02 0.10–0.20
Cushion
in 0.125–0.250
Screw
Compression
Ratio
2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle
Type
General
General
General
General
General
General
General
Reverse
Taper
Clamp
Pressure 5–6 Tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
MOLD DESIGN RECOMMENDATIONS
Gates
• Many different types of gates can be used such as pin, fan, tunnel, tab and edge gates.
Cut vent depths to:
- PPA Compounds: 0.0015"–0.0025" depth and 0.250" width
- PC Compounds: 0.002"–0.004" depth and 0.250" width
- PSU Compounds: 0.003"–0.004" depth and 0.250" width
- PES Compounds: 0.003"–0.004" depth and 0.250" width
- PPS Compounds: 0.002"–0.003" depth and 0.250" width
- Acetal Compounds: 0.0015" minimum depth and 0.250" width
- PEEK Compounds: 0.002"–0.004" depth and 0.250" width
- Nylon Compounds: 0.002" minimum depth and 0.250" width
• Increase vent depth to 0.060" (1.5mm) at 0.250" (4.0mm) away from the cavity
and vent to atmosphere.