https://www.avient.com/knowledge-base/article/overmolding-troubleshooting
Incomplete filling of the substrate or overmold
Not enough fill speed
Increase the stiffness of the substrate by including glass or increasing thickness of ribs
https://www.avient.com/sites/default/files/2021-medical-devices-selection-guide.pdf
Copolyester, Polyester & PC/Polyester Blends
Copolyester
Eastman Tritan™
(Copolyester)
High chemical resistance to a wide variety of hospital disinfectants;
excellent toughness and impact resistance after disinfection; retains color and gloss
after sterilization and disinfection; does not contain BPA, BPS or halogens
Polybutylene
Terephthalate
(PBT)
DuPont™ Crastin® & Rynite®
(FR-PBT)
30% glass reinforced; flame retardant; good mold flow and electrical properties;
high strength, stiffness, dimensional stability and heat resistance
Polycarbonate/
Polyester
(PC/PET) &
Polycarbonate/
Polybutylene
Terephthalate
(PC/PBT)
Covestro Makroblend®
(FR-PC/PET) & (FR-PC/PBT)
Strength; toughness; chemical resistance; flame retardant
Covestro Makroblend®
(Non-FR PC/PBT)
Strength; toughness; chemical resistance; limited biocompatibility
Trinseo EMERGE™
(FR-PC/PET)
Chemical resistance; ignition resistance; limited biocompatibility
PA, PVC, PC & PMMA
Polyamide
(Nylon, PA)
Avient Trilliant™ XR
Radiation Shielding (PA)
Radiation shielding; green alternative for lead replacement;
enhanced design freedom vs. lead; available in hard and soft durometers
Arkema Rilsan® MED (PA11) &
Rilsamid® MED (PA12)
Chemical resistance; transparent and opaque; easy processing; creep resistance;
temperature resistance; BPA-free; sterilizable by gamma, EtO and steam
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Resilience™ HC (PVC)
Excellent chemical resistance; good strength and stiffness; very good surface quality;
inherently flame resistant; available in all medical colors; excellent solvent bonding to PVC
Polycarbonate
(PC)
Trinseo EMERGE™ (PC) Ignition resistant; transparent and opaque; glass-filled also available
PolyMethyl
Methacrylate
(PMMA)
Trinseo Plexiglas® Acrylics
(PMMA)
Clarity; easy processing; chemical resistance; BPA free; ideal for light piping and lenses
Styrenics & FR-PC/ABS Blends
Styrenics
Trinseo MAGNUM™ (ABS) Opaque; custom colors; excellent impact and flow; low residuals; full biocompatibility
INEOS Styrolution
Terlux® HD (MABS)
Good clarity; good heat and overall chemical resistance;
good impact strength; good solvent bonding to PVC; outstanding surface quality
INEOS Styrolution
Lustran® & Novodur ® HD (ABS)
Opaque appearance; outstanding chemical resistance; high impact strength;
excellent balance of properties; ease of processability; bondable
FR-
Polycarbonate/
ABS
(FR-PC/ABS)
Covestro Bayblend®
(FR-PC/ABS)
Flame retardant; good impact resistance; dimensional stability; toughness
Trinseo EMERGE™
(FR-PC/ABS)
Ignition resistant; limited biocompatibility; high flow; easy processing;
glass-filled also available
RIGID COMPONENTS: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
& MONITORING EQUIPMENT
Applications include:
• Housings
• Covers
• Monitor bezels
• Body panels
• Handles
• Access panels
• Battery enclosures
• Wands
• Coils
Rigid Component Solution Needs:
• Materials compliant with ISO 10993 & USP Class VI, if required
• UL approved resins to meet flammability requirements
• Housings with toughness & good impact resistance
• Enclosures & components that withstand repeated cleanings
• High-flow materials for components with complex designs
FLEXIBLE COMPONENTS: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
& MONITORING EQUIPMENT
Applications include:
• O-rings
• Gaskets
• Wheels
• Soft touch
grips/handles
• Keypads/displays
• Diaphragms
• Seals
Flexible Component Solution Needs:
• Comfortable handles & grips
• Water-tight seals
• Durable feet or casters
• Durable keypads
• Flow control
TPE, TPC-ET, TPU, TPV & Flexible PVC
Thermoplastic
Elastomers
(TPE)
Avient Versaflex™ HC
Overmolding Series
(TPE)
Proven healthcare solutions with hardness ranges 42–65 Shore A; autoclave, radiation
and EtO sterilizable; bondable to many substrates; customizable haptics
Arkema Pebax® MED
(TPE)
Sterilizable by gamma and EtO; low energy return; soft touch;
chemical resistance; overmolding material
Thermoplastic
Polyester
Elastomers
(TPC-ET)
DuPont™ Hytrel®
(TPC-ET)
Wide range of flexibility, stiffness, and processing options; Shore D between 30-82;
BPA-free; excellent flex fatigue and toughness; low temperature flexibility;
good chemical resistance
Thermoplastic
Polyurethane
(TPU)
Covestro Texin®
(TPU)
Biocompatible; soft touch; sterilizable; good chemical resistance;
overmold for grips and handles; excellent bonding to polar substrates like PC; 70A to 95A
Thermoplastic
Vulcanizate
(TPV)
Avient Versalloy™
(TPV)
Proven healthcare solutions with hardness ranges 45–90 Shore A; autoclave, radiation
and EtO sterilizable; natural and colorable; smooth texture; bonds to PP
Exxon Mobil Santoprene™
(TPV)
Durable sealing performance; elastic recovery; excellent chemical resistance;
compliance with medical standards
Flexible
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Geon™ Flexible PVC
Engineered exclusively for the healthcare market; transparent and opaque colors; radiopaque
grades available; durometer ranges from 55A to 40D; gamma and EtO sterilizable
Thermoset Silicone Elastomers
Thermoset
Silicone
Elastomers/
Liquid Silicone
Rubber (LSR)
DuPont™ Liveo™
Silicone Elastomers (LSR)
Biocompatible; non-irritating and non-sensitization; sterilizable;
made without plasticizers, phthalates or latex
PVC
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Geon™ Flexible PVC
Inherent flame resistance; halogen-free; excellent chemical resistance;
non-yellowing; proven safety record in wire and cable applications;
high temperature grades available
TPE, TPC-ET, TPU & POE
Thermoplastic
Polyester
(TPE)
Arkema Pebax®
(TPE)
Flexibility; chemical resistance; easy processing; abrasion resistance;
low coefficient of friction
Thermoplastic
Polyester
Elastomers
(TPC-ET)
DuPont™ Hytrel®
(TPC-ET)
REACH, RoHS and WEEE compliant; wide range of flexibility, stiffness,
and processing options; 30D-82D; BPA-free; excellent flex fatigue and toughness;
low temperature flexibility; good chemical resistance
Thermoplastic
Polyurethane
(TPU)
Covestro Texin®
(TPU)
RoHs, WEEE, and REACH compliant; excellent memory and recoil; abrasion resistance;
Texin® Rx Series - medical grade Polyether TPU – 70A to 80D
Polyolefin
Elastomer
(POE)
Avient ECCOH™
Non-halogenated flame retardant; high flexibility;
environmental stress cracking resistance (ESCR); good electrical properties
PA
Polyamide
(Nylon, PA)
Arkema Rilsan®
(PA)
Chemical resistance; easy processing; abrasion resistance;
low coefficient of friction; dimensional stability
WIRE & CABLE: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
& MONITORING EQUIPMENT
Applications include:
• Plug molding
• Flexible jacket
• Heater cable
insulation
• Flexible cords
• Coil cords & cable
Wire & Cable Component Solution Needs:
• Materials compliant with UL, RoHS, REACH & WEEE, if needed
• Materials with good chemical, moisture & abrasion resistance
• Low smoke & non-halogen materials
CUSTOM AVIENT SOLUTIONS FOR MEDICAL EQUIPMENT
Custom Solution Needs Avient™ Custom Solutions
Specialized materials to meet unique
application requirements
Avient Trilliant™ Healthcare products are a line
of customized solutions specific for regulated
medical devices; color branding expertise
FDA-registered pre-colored resins
and masterbatch options; color coding
for safety and brand recognition
Avient collaborates with key material suppliers
to provide FDA-approved pre-colored resins
Avient OnColor™ HC Plus offers customizable color
masterbatch solutions pre-certified for biocompatibility
using ISO 10993 and USP Class VI test protocol
Reduced growth of microbes
Avient WithStand™ additive technologies inhibit
growth of microbes that often cause odor,
staining and loss of mechanical properties
AVIENT DISTRIBUTION
Healthcare Supplier Line Card
You face a unique set of challenges when designing parts for the healthcare industry.
https://www.avient.com/sites/default/files/2021-02/2021-medical-devices-selection-guide.pdf
RIGID COMPONENTS: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
& MONITORING EQUIPMENT
(housings & covers, monitor bezels, body panels, handles, battery enclosures, access panels, wands, coils)
Rigid
Component
Solution Needs:
Materials compliant
with ISO 10993
& USP Class VI,
if required
UL approved
resins to meet
flammability
requirements
Housings with
toughness & good
impact resistance
Enclosures &
components that
withstand repeated
cleanings
High-flow materials
for components
with complex
designs
Copolyester, Polyester & PC/Polyester Blends
Copolyester
Eastman Tritan™
(Copolyester)
High chemical resistance to a wide variety of hospital
disinfectants; excellent toughness and impact resistance after
disinfection; retains color and gloss after sterilization and
disinfection; does not contain BPA, BPS or halogens
Polybutylene
Terephthalate
(PBT)
DuPont™ Crastin® & Rynite® (FR-
PBT)
30% glass reinforced; flame retardant; good mold flow
and electrical properties; high strength, stiffness,
dimensional stability and heat resistance
Polycarbonate/
Polyester
(PC/PET) &
Polycarbonate/
Polybutylene
Terephthalate
(PC/PBT)
Covestro Makroblend®
(FR-PC/PET) & (FR-PC/PBT)
Strength; toughness; chemical resistance; flame retardant
Covestro Makroblend®
(Non-FR PC/PBT)
Strength; toughness; chemical resistance;
limited biocompatibility
Trinseo EMERGE™
(FR-PC/PET)
Chemical resistance; ignition resistance;
limited biocompatibility
PA, PVC, PC & PMMA
Polyamide
(Nylon, PA)
Avient Trilliant™ XR
Radiation Shielding
(PA)
Radiation shielding; green alternative for lead
replacement; enhanced design freedom vs. lead;
available in hard and soft durometers
Arkema Rilsan® MED (PA11) &
Rilsamid® MED (PA12)
Chemical resistance; transparent and opaque;
easy processing; creep resistance; temperature resistance;
BPA-free; sterilizable by gamma, EtO and steam
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Resilience™ HC (PVC)
Excellent chemical resistance; good strength and stiffness;
very good surface quality; inherently flame resistant;
available in all medical colors; excellent
solvent bonding to PVC
Polycarbonate
(PC)
Trinseo EMERGE™ (PC)
Ignition resistant; transparent and opaque;
glass-filled also available
PolyMethyl
Methacrylate
(PMMA)
Altuglas Plexiglas® Acrylics
(PMMA)
Clarity; easy processing; chemical resistance;
BPA free; ideal for light piping and lenses
Styrenics & FR-PC/ABS Blends
Styrenics
Trinseo MAGNUM™
(ABS)
Opaque; custom colors; excellent impact and flow;
low residuals; full biocompatibility
INEOS Styrolution
Terlux® HD
(MABS)
Good clarity; good heat and overall chemical resistance;
good impact strength; good solvent bonding to PVC;
outstanding surface quality
INEOS Styrolution
Lustran® & Novodur ® HD (ABS)
Opaque appearance; outstanding chemical resistance;
high impact strength; excellent balance of properties;
ease of processability; bondable
FR-
Polycarbonate/
ABS
(FR-PC/ABS)
Covestro Bayblend®
(FR-PC/ABS)
Flame retardant; good impact resistance;
dimensional stability; toughness
Trinseo EMERGE™
(FR-PC/ABS)
Ignition resistant; limited biocompatibility; high flow;
easy processing; glass-filled also available
Flexible
Component
Solution Needs:
Comfortable
handles
& grips
Water-tight seals
Durable feet
or casters
Durable
keypads
Flow
control
TPE, TPC-ET, TPU, TPV & Flexible PVC
Thermoplastic
Elastomers
(TPE)
Avient Versaflex™ HC
Overmolding Series
(TPE)
Proven healthcare solutions with hardness ranges 42–65
Shore A; autoclave, radiation and EtO sterilizable;
bondable to many substrates; customizable haptics
Arkema Pebax® MED
(TPE)
Sterilizable by gamma and EtO; low energy return;
soft touch; chemical resistance; overmolding material
Thermoplastic
Polyester
Elastomers
(TPC-ET)
DuPont™ Hytrel®
(TPC-ET)
Wide range of flexibility, stiffness, and processing
options; Shore D between 30-82; BPA-free; excellent
flex fatigue and toughness; low temperature flexibility;
good chemical resistance
Thermoplastic
Polyurethane
(TPU)
Covestro Texin®
(TPU)
Biocompatible; soft touch; sterilizable; good chemical
resistance; overmold for grips and handles; excellent
bonding to polar substrates like PC; 70A to 95A
Thermoplastic
Vulcanizate
(TPV)
Avient Versalloy™
(TPV)
Proven healthcare solutions with hardness ranges 45–90
Shore A; autoclave, radiation and EtO sterilizable;
natural and colorable; smooth texture; bonds to PP
Exxon Mobil Santoprene™ (TPV)
Durable sealing performance; elastic recovery; excellent
chemical resistance; compliance with medical standards
Flexible
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Geon™ Flexible PVC
Engineered exclusively for the healthcare market; transparent
and opaque colors; radiopaque grades available; durometer
ranges from 55A to 40D; gamma and EtO sterilizable
Thermoset Silicone Elastomers
Thermoset
Silicone
Elastomers/
Liquid Silicone
Rubber
DuPont™ Liveo™
Silicone Elastomers (LSR)
Biocompatible; non-irritating and non-sensitization;
sterilizable; made without plasticizers, phthalates or latex
FLEXIBLE COMPONENTS: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
MONITORING EQUIPMENT
(o-rings, gaskets, wheels, soft touch grips/handles, keypads/displays, diaphragms, seals)
WIRE & CABLE: DIAGNOSTIC, IMAGING, LIFE SUPPORT, LABORATORY,
& MONITORING EQUIPMENT
(plug molding, heater cable insulation, flexible jacket, flexible cords, coil cords & cable)
Wire and Cable
Component
Solution Needs:
Materials compliant
with UL, RoHS,
REACH & WEEE, if
needed
Materials with
good chemical,
moisture & abrasion
resistance
Low smoke & non-
halogen materials
PVC
Polyvinyl
Chloride
(PVC)
GEON Performance Solutions
Geon™ Flexible PVC
Inherent flame resistance; halogen-free; excellent
chemical resistance; non-yellowing; proven safety record
in wire and cable applications; high temperature
grades available
TPE, TPC-ET, TPU & POE
Thermoplastic
Polyester
(TPE)
Arkema Pebax®
(TPE)
Flexibility; chemical resistance; easy processing;
abrasion resistance; low coefficient of friction
Thermoplastic
Polyester
Elastomers
(TPC-ET)
DuPont™ Hytrel®
(TPC-ET)
REACH, RoHS and WEEE compliant; wide range of flexibility,
stiffness, and processing options; 30D-82D; BPA-free;
excellent flex fatigue and toughness; low temperature
flexibility; good chemical resistance
Thermoplastic
Polyurethane
(TPU)
Covestro Texin®
(TPU)
RoHs, WEEE, and REACH compliant; excellent memory
and recoil; abrasion resistance; Texin® Rx Series -
medical grade Polyether TPU – 70A to 80D
Polyolefin
Elastomer
(POE)
Avient ECCOH™
Non-halogenated flame retardant; high flexibility;
environmental stress cracking resistance (ESCR);
good electrical properties
PA
Polyamide
(Nylon, PA)
Arkema Rilsan®
(PA)
Chemical resistance; easy processing; abrasion resistance;
low coefficient of friction; dimensional stability
CUSTOM AVIENT SOLUTIONS FOR MEDICAL EQUIPMENT
Custom Solution Needs Avient™ Custom Solutions
Specialized materials to meet unique
application requirements
Avient Trilliant™ Healthcare products are a line
of customized solutions specific for regulated
medical devices; color branding expertise
FDA-registered pre-colored resins
and masterbatch options; color coding
for safety and brand recognition
Avient collaborates with key material suppliers
to provide FDA-approved pre-colored resins
Avient OnColor™ HC Plus offers customizable color
masterbatch solutions pre-certified for biocompatibility
using ISO 10993 and USP Class VI test protocol
Reduced growth of microbes
Avient WithStand™ additive technologies inhibit
growth of microbes that often cause odor,
staining and loss of mechanical properties
AVIENT DISTRIBUTION
Healthcare Supplier Line Card
You face a unique set of challenges when designing parts for the healthcare industry.
https://www.avient.com/news/polyone-launches-new-eccoh-lsfoh-grades-optical-fiber-cables
The two grades are intended primarily for gel-filled loose tubes, micro-modules, and tight buffered applications.
With improved processability, reduced energy use, and lower minimum wall thickness, these new materials are an ideal alternative to PBT in gel-filled stranded loose tube optical fiber applications.”
Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation
https://www.avient.com/news/polyone-invests-new-metal-replacement-capabilities
PolyOne’s robust glass- and carbon fiber-filled formulations retain aesthetic appeal in metal replacement and structural applications, while also offering higher stiffness, impact strength and surface finish than short-fiber filled materials.
https://www.avient.com/idea/lightweighting
We can even help you rethink existing fiber filled thermoplastic materials.
Edgetek™ BIO Natural Filled Formulations
OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
https://www.avient.com/sites/default/files/2020-12/sem-tri-fold-selection-guide.pdf
NAME BASE RESIN(S) TARGET MARKETS AVAILABLE FEATURES1
Artisan™
Pre-Colored
Thermoplastics
PA
Powersports,
Lawn & Garden, Marine
Customizable pre-color solutions
Scratch & mar resistance
Weatherability & UV resistance
High impact resistance
Chemical resistance
Simplifies processing/replaces paint
Tailored temperature performance range: -20°C to 105°C
Global availability
Complēt™
OnForce™
PA, PP, PPA, PPS, TPU
Consumer, Transportation,
Industrial
Long fiber technology
Elevated impact and mechanical properties at
room temperature
Increased performance at temperature extremes
Excellent creep and fatigue resistance
Glass and carbon fiber filled options
Lubricated, fire retardant, and pre-colored options
Edgetek™
Bergadur™
ABS, LCP, PA, PC,
PC/ABS, PC/PBT,
PC/PET, PC/PSU, PEEK, PES, PEI,
POM, PPA,
PPS, PSU
Consumer, Transportation,
Industrial
Strength and durability
Chemical resistance
High impact resistance
Weatherability
Flame retardant grades: UL 94 V-0, V-1, V-2, and 5VA
Pre-color solutions
Lightweighting
5G properties - Dk/Df and 3D/LDS
Gravi-Tech™ PA, TPU, TPE, PBT
Consumer, Transportation,
Industrial
Customized density, from 1.5 to 11 gm/cm3
Broad modulus and strength: flexible to rigid
Chemical and corrosion resistance
Gravi-Tech™ LD light density grades available
LubriOne™
PA, PBT, PC, PEEK, PEI, POM, PP,
PPA, PPS, PS
Transportation,
Electrical & Electronics,
Industrial
Low coefficient of friction
Self-lubricating
Chemical, wear, and corrosion resistance
Maxxam™ PP
Consumer, Transportation,
Electrical & Electronics,
Industrial
Homopolymer and copolymer grades
Optional additives: UV, heat stabilizers
Standard grades available in natural and black
Maxxam™ FR PE, PP
Consumer, Transportation,
Electrical & Electronics,
Industrial
Flame retardant grades: UL 94 V-0, V-1, V-2, and 5VA
Flame retardant masterbatches
Elevated UL RTI ratings
Halogen-free flame retardant grades available
Nymax™
Nymax™ PIR
Bergamid™
PA 6, 66, 612, 12,
co-polymers
Transportation, Building
& Construction, Electrical
& Electronics
Toughened grades: medium and high impact
Optional additives: heat stabilized, lubricated, impact
modified, nucleated
Standard grades available in natural and black
Pre-colored solutions available
PIR grades with 20%–100% recycled content,
supporting the circular economy
SPECIALTY ENGINEERED THERMOPLASTICS
1 See technical data sheets for complete product details
1 See technical data sheets for complete product details
2 From NEU™ Specialty Engineered Materials, LLC., a wholly-owned subsidiary of Avient Corporation
NAME BASE RESIN(S) AVAILABLE FEATURES1
Trilliant™
ABS, LCP, PA, PC,
ABS, PA 6, PA 66,
PC/ABS, PC/PSU,
PEBA, PEEK, PES,
POM, PPA, PSU
Certified to USP Class VI
Formulations locked down
Drug master file submissions by product stewardship
Pre-colored, small lot production down to 50 lb–250 lb
Sterilization, chemical resistance, and secondary process guidance
Adherence to FDM-GMP manufacturing standards
Antimicrobial technologies
Materials for radiation shielding protection
NEU™
Specialty
Materials2
PEBA, TPU, PA 11, PA 12,
PP, PE, TPE
Radiopacifiers, stabilizers, and surface modifiers
Antimicrobial technologies
Pre-colored formulations
Small lot capabilities
Short lead times
Versaflex™ HC TPE
Overmolding
Clear and heat resistant
Ultra clear grades
Ultra soft TPE gels, 30 shore OO
FDA, USP Class VI, ISO 10993 approved grades
Sterilizable under autoclave, radiation, and EtO gas
Extrusion, injection, and blow moldable
HEALTHCARE SPECIALTY THERMOPLASTICS
NAME BASE RESIN(S) TARGET MARKETS AVAILABLE FEATURES1
reSound™ R
Recycled
Formulations
PA6, PA66, PC
Transportation, Consumer,
Household Appliance,
Electrical & Electronics,
Industrial
PA grades: Up to 100% recycled content
PC grades: Up to 70% recycled content
PIR and PCR grades available
Support the circular economy
Comparable performance to prime grades
Customizable solution
Surround™ ABS, PP, PBT, PC, PA 66
Transportation, Electrical
& Electronics
Integrated EMI/RFI shielding
Long fiber technology
Conductive properties
Galvanic corrosion protection
Lightweighting and ease of processing
Stat-Tech™
ABS, PA, PC, PC/ABS,
PC/PSU, PEEK, PEI,
PES, PP, PPA
Transportation, Electrical
& Electronics
Integrated EMI/RFI shielding
Conductive properties
Anti-static/dissipative properties
Corrosion resistance
Lightweighting and ease of processing
Clean room materials for semiconductors available
Therma-Tech™
LCP, PA, PEEK, PP,
PPA, PPS
Consumer, Transportation
Thermally conductive
Low coefficient of thermal expansion
Corrosion resistance
SPECIALTY ENGINEERED THERMOPLASTICS
NAME BASE RESIN(S) TARGET MARKETS AVAILABLE FEATURES1
Barricade™
Elastomers
with Fortrex™
Technology
Barricade™ high-performance
elastomers bring next genera-
tion technology to market to
bridge the gap between tradi-
tional TPEs and silicone
Healthcare, Industrial
Aerospace, Appliances,
Electronics
High temperature compression set
Processes on thermoplastic injection molding
and extrusion equipment
Customizable and colorable
Process simplicity
CROSSLINKABLE ELASTOMERS
Barricade formulations leverage licensed Fortrex™ technology.
Personal care products
Lawn & garden tools
Outdoor goods
Office supplies
Footwear
Houseware durables
PCR grade is formulated with recycled ocean plastics
Supports the circular economy
Can be overmolded to PP
Comparable performance to traditional TPEs
Versaflex™
Versaflex materials offer the
benefits of overmolding and
vibration damping to a wide
range of end user applications
such as medical tubing,
protective film, electronics
and many others.
Consumer, Packaging,
Healthcare, Electrical &
Electronics, Appliance
Overmolding
Clear and heat resistant TPEs
Ultra clear grades
Ultra soft TPE gels, 30 shore OO
FDA, USP Class VI, ISO 10993 approved grades
NSF and UL listings
Sterilizable under autoclave, radiation, and EtO gas
Extrusion, injection, and blow moldable
GLS™ THERMOPLASTIC ELASTOMERS
* Commercially available in North America only
1 See technical data sheets for complete product details
NAME BASE RESIN(S) AVAILABLE FEATURES1
ECCOH™ Polyolefin
Flame retardant, low smoke and fume, zero halogen (LSFOH)
Cross-linkable grades
Chemical, oil, and gel resistant
Flexible, low friction, easy-peel, and high speed processing
Compatible with Avient additives and color masterbatches
FireCon™ CPE, CPE Alloy
Low and medium voltage cable jacketing
Flame retardant and 90°C deformation resistance
Oil resistance
RoHS grades available
Maxxam™ FR PE, PP
UL Yellow Card for plenum applications
Halogen-free flame retardant grades available
Maxxam™ SY Foamable PP co-polymer
Easy processing
Variety of final densities available
Corrosion resistance
Syncure™ XLPE
High performance moisture cure technology
UL bulletinized XHHW2 and VW1
Temperature, abrasion, and oil resistant
WIRE AND CABLE SPECIALTY THERMOPLASTICS
To learn more, please visit avient.com
or call +1.844.4AVIENT (+1.844.428.4368).
https://www.avient.com/sites/default/files/2022-03/Nymax BIO Bio-based Polyamide Solutions Product Bulletin.pdf
These bio-derived and
glass fiber-reinforced formulations utilize 16–47%
natural filler from renewable plant sources,
including corn, straw, and wheat.
The Nymax BIO portfolio includes six grades
that offer lower warpage plus excellent surface
appearance and colorability compared with
traditional PA66 glass fiber-filled materials.
KEY CHARACTERISTICS
• Bio-polymers that reduce the carbon
footprint value significantly
• Achieves equivalent performance as PA66
glass fiber-filled materials
• Excellent surface appearance and colorability
• Lower warpage compared with PA66 glass
fiber-filled materials
• Cost-effective alternative to PA66 glass
fiber-filled materials
• Excellent dimensional stability and property
retention rate after water uptake
• Commercially available in Asia
APPLICATIONS
Nymax BIO formulations can be applied to reach
sustainability goals in demanding applications
including:
• Transportation • Consumer goods
• Industrial • Building and construction
PRODUCT BULLETIN
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/tpe-overmold-design-guide.pdf
The most common color concentrate carrier is PP because it is compatible with many commercially
available TPE products (for both single component molding and overmolding PP applications).
Additional Factors that Affect Adhesion
• Grade of plastic substrate (glass-filled, mineral-filled, heat-stabilized, lubricated)
Additional Factors that Affect Adhesion
• Grade of plastic substrate (glass-filled, mineral-filled, heat-stabilized, lubricated)
https://www.avient.com/sites/default/files/2024-12/PKE grades for Powersports Application Bulletin.pdf
Gasoline - 30% glass-filled (GF) grade, dry as molded (DAM), room temperature
Testing methodology is an adaptation from ASTM D543
• Reapply freshly soaked gauze pad every 24 hours to prevent from drying out
• Repeat for a total of 72 hours
• Tensile properties recorded
*Chemical resistance data for DEET, motor oil, glass cleaner, and sunscreen available upon request
KEY CHARACTERISTICS
Figure 1
Figure 2
3.34
3.84
3.63
1.96
2.21
0.99
3.43
3.86 3.93
1.76
3.49
2.01
3.26
3.66 3.74
1.45
1.06 0.989
2.98
3.99
3.41
1.41
1.07
0.88
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
30% LGF PKE 30% LGF PA6 30% LGF PA66 30% SGF PKE 30% SGF PA6 30% SGF PA66
Ft
-lb
/in
Notched Izod Impact
ASTM D256
23C DAM 23C Conditioned -40C DAM -40C Conditioned
1.47
1.37 1.37
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
Glass-Filled PKE Glass-Filled PA6 Glass-Filled PA66
g/
cm
3
Density of Polyketone vs Nylon
ASTM D792
LESS MOISTURE ABSORPTION THAN NYLON
30% Short Glass Fiber (SGF) Comparison
Moisture uptake, environmental chamber 62% RH, 70°C
SIMILAR DENSITY TO NYLON
ASTM D792
COMPARABLE AND CONSISTENT IMPACT PERFORMANCE*
Notched Izod Impact (ASTM D256) of LGF and SGF for DAM and
Conditioned Materials
*3,000 hr weathering data available upon request
KEY CHARACTERISTICS
1.844.4AVIENT
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Copyright © 2024, Avient Corporation.
Edgetek™ PKE Glass-Filled Portfolio
Polyketone formulations with 20, 30, or 40%
short glass fiber reinforcement available in
natural or black
Complēt™ PKE Portfolio
Long fiber reinforced polyketone formulations
with 30, 40, or 50% fiber loading and available
in natural or black, and available in non-PFAS*
formulations to achieve a UL 94 V-0
flame rating at 1.5 mm
ET8900-0001 20GF NAT LGF30-PKE 1088 NAT
ET8900-0002 30GF NAT LGF30-PKE 2020 BLK
ET8900-0003 40GF NAT LGF40-PKE 1088 NAT
ET8900-0004 20GF BLK LGF40-PKE 2020 BLK
ET8900-0005 30GF BLK LGF50-PKE 1088 NAT
ET8900-0006 40GF BLK LGF50-PKE 2020 BLK
FEATURED PRODUCTS
* Non-PFAS flame-retardant (FR) grades are manufactured without
intentionally added PFAS-based raw materials.