https://www.avient.com/resources/safety-data-sheets?page=2327
GOLD WASHER PP
030BN2023 BROWN INSUL
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/firecon-cpe-insulation-jacketing-formulations
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FireCon™ CPE Insulation Jacketing Formulations
FireCon™ CPE Insulation Jacketing Formulations
These colorants are designed specifically for both insulation and sheathing applications for wire and cable.
https://www.avient.com/sites/default/files/resources/HIGH_PERFORMANCE_CLEAR_THERMOPLASTICS_ELASTOMER.pdf
The main requirements are listed in the
following:
Transparency similar to silicone
Low hardness and low modulus
Good tensile and tear
Boiling water and dish washer
Abrasion and bite resistance
FDA direct fatty food contact approval
The properties are of silicone rubber
and SBC compounds are compared in the
following in Table I.
Silicone/PVC/TPV replacement for medical
tubing
The plasticizer used in PVC compound
restricts PVC in many medical applications.
Gravity 1.15 0.89
Ratio of specific gravity 1.29 1
Hardness, A 50 54
Tensile, Pa, 106 (psi) 8.96 (1300) 7.01 (1029)
Tear, N/M, 104 (lb/in) 3.20 (182) 3.22 (183)
Elongation, % >500 690
Clarity transparent transparent
British tear test passed passed
Boiling water/dish washer passed passed
Table II Comparison of properties of SBC compound, PVC and TPV
PVC-60 A TPV-67A SBC-59A SBC-74A
Hardness, A 60 67 59 74
Specific gravity 1.20 0.97 0.90 0.90
100% modulus, Pa, 106 (psi) 7.07 (1025) 5.67 (822) 2.03 (295) 3.63 (527)
Tensile, Pa, 106 (psi) 9.65 (1400) 6.21 (900) 6.94(1007) 11.7(1700)
Tear, N/M, 104 (lb/in) 3.25 (185) 2.14 (122) 3.36 (192) 4.38 (250)
Elongation 250 150 650 550
Clarity transparent opaque semi-transparent transparent
3040 / ANTEC 2003
https://www.avient.com/products/engineered-polymer-formulations
Working with virtually any thermoplastic base resin, we offer a complete line of existing plastic formulations for a comprehensive set of performance requirements.
FireCon™ CPE Insulation Jacketing Formulations
More
Rethinking Materials for Automotive Aftermarket Parts
Making the Switch from Metal to Plastic Using Long Fiber Thermoplastics
More
Chemically Resistant Polymers for Next-Generation Devices
Preventing environmental stress cracking in consumer and healthcare applications.
https://www.avient.com/news/polyone-introduces-high-lubricity-peek-solutions
Additional applications include industrial and automotive bushings, bearing cages for multiple industries, and automotive bearing thrust washers.
https://www.avient.com/news/polyone-receives-innovation-awards-pioneering-metal-replacement-projects
FISCHBACH, Luxembourg – Collaborating with customers to replace metal in LED lights earned PolyOne recognition at the inaugural Polymers and Plastics Innovation Awards, presented by the Society of Plastics Engineers Benelux Division.
The awards competition identified winners of innovative plastics materials in eight categories.
The winning parts are on display this week at POLYTALK 2014, a plastics industry summit organized by trade association Plastics Europe in Brussels.
https://www.avient.com/news/syncure-xlpe-portfolio-avient-expands-dbdpe-free-flame-retardant-grades
DBDPE is a commonly used flame retardant in plastic and rubber materials in many industries, including wire and cable.
They can be used for low-voltage insulation in building wires, tray cables, and service entrance cables in both vertical and horizontal systems.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations
FireCon™ CPE Insulation Jacketing Formulations
FireCon™ CPE Insulation Jacketing Formulations
FireCon™ CPE Insulation Jacketing Formulations
https://www.avient.com/news/reduce-material-costs-and-improve-processing-new-foaming-fluoropolymer-wire-insulation-technology
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Reduce Material Costs and Improve Processing with New Foaming Fluoropolymer Wire Insulation Technology
This advanced additive also enables customers to preserve electrical properties while reducing insulation thickness and raw material consumption through a consistent closed cell structure.
These new chemical foaming solutions for fluoropolymer wire insulation are suitable for FEP, PFA and MFA polymers and are now available globally.
https://www.avient.com/sites/default/files/2023-10/2023 Hammerhead Application _ Install Guide.pdf
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 Lord 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 AccraLock 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 AccraLock 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 Lord 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:2 AccraLock 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotchweld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:2 AccraLock 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 Lord 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 Lord 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate Polyfuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 AccraLock 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 AccraLock 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Glue Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brands identified are owned by the manufacturers of the adhesive products.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
FASTENER TYPE BENEFITS CONSIDERATIONS
Through-Bolting Best mechanical
locking system
Need back side
access to panel
Screw-In Anchor Highest pullout
strength Requires pilot hole
Cup Washer Spreads
compressive load
Requires relief hole;
For substructure and
hard point attachment
Wide Grip
(Bulb-Style)
Rivet
Ease of use—no
installation torque
limitations
For lower
load attachments
Sheet Metal or
Wood Screw
Readily available,
low cost
Penetrate both skins
for improved pullout
Shoulder Washer Limits
compressive load
Requires relief hole;
For substructure and
hard point attachment
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.