https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/zylon-pbo-fiber
Zylon® PBO
Zylon® PBO Data
Zylon® PBO
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-zylonr-pbo.pdf
FIBERS PROCESSES PRODUCTS
MOVING HIGH PERFORMANCE FIBERS FORWARD
ZYLON® PBO
WHY ZYLON® PBO?
Composition
Zylon® PBO is a rigid-rod isotropic crystal polymer that is spun by a dry-jet wet
spinning process.
Key Features
• Excellent strength & modulus properties
• Good flame resistance
• Excellent thermal stability
• Excellent resistance to creep
• Good chemical resistance
Disadvantages
• Very poor UV resistance
• Poor compressive strength
• Strength loss in exposure to strong acids
FIBER-LINE® PROCESS FOR
ZYLON® PBO
• Coating
• Twisting
• Extrusion
• Pultrusion
• Precision Winding
FIBER-LINE® ZYLON® PRODUCTS
• Strength Members
Abrasion
Resistance
Yarn on Yarn
Abrasion
Ultraviolet (UV)
Resistance
Flame
Resistance
Chemical
Resistance
(Acid)
Chemical
Resistance
(Alkali)
Chemical
Resistance
(Organic Solvent)
O X X P O O P
Property UOM Value
Breaking Tenacity g/d 42.0
Specific Gravity Ratio 1.54
Elongation @ Break % 3.5
Tensile Modulus g/d 1200
Moisture Regain* % 2.0
Creep** % 0
Shrinkage*** %
https://www.avient.com/sites/default/files/2022-03/Fiber-Line Coating Selection Guide.pdf
FIBER-LINE™
PERFORMANCE
ENHANCING COATINGS
PRODUCT SELECTION GUIDE
FIBER-LINE™ COATING SELECTION GUIDE
COATING
Bondcoat™
Adhesion
Enhancing
Colorcoat™
Fiber Color
Packcoat™
Performance
Enhancing
Protexcoat™
UV Resistant
Swellcoat™
Blocker Water
Blocking
Swellcoat™
Water Absorbing
Wearcoat™
High Abrasion
Blockcoat™
Anti-Wicking
Repelcoat™
Water Repellant
Flamecoat™
Flame Resistant
FEATURES
• Created for
applications where
an untreated fiber
does not have the
ability to provide the
appropriate amount
of bonding
characteristics to
another material
• Provides adhesion to
another fiber or
substrate without
impacting other
performance
properties
• Improves adhesion
of the fiber to the
resin matrix it is
introduced into
• Enables industry
standard “burst”
tests or stringent
delamination
analysis
• Designed to achieve
vibrant colors for
safety, identification,
and aesthetics
• Specialized formulas
and binders adhere
the pigment to the
exterior of the
individual filaments,
while impregnating
deep into the fiber
bundle
• Available by Pantone
or RAL number
• Compatible with a
variety of composite
resins including
epoxy, polyurethane,
and polyethylene
• Stronger than
solution-dyed fibers
• Designed to add
lubricity and
temperature
resistance at the
filament level for
braided compression
packing
• Coating at the fiber
level versus the
finished braid
achieves higher %
level coating
• Fiber level coating
extends the life of
the braid and
reduces required
maintenance
• Various formulations
available
• PTFE, silicone,
graphite, and
mineral oil
• Created for high
performance fibers
that lack inherent
ultraviolet (UV)
resistance
• Coating impregnates
the individual fibers
with a specialized
resin for improved
UV protection
• Coating
enhancements
include UV inhibitors,
absorbers and
stabilizers
• Improves the
processing of the
product via reduced
filament snagging
and friction
• Low level water-
blocking finish for
any technical fiber or
textile substrate
• Provides water-
blocked strength
reinforcements for
dry cable designs
• Can absorb 5x to 15x
its weight in water
• Dust-free coating
imparts a very soft
fiber hand,
advantageous to
cable, rope, and
other textile
processes
• Patented technology
incorporates super
absorbent polymer (SAP)
suspended in a
proprietary resin matrix
• Used in the production
of ‘dry-dry’
telecommunications,
electromechanical,
seismic, umbilical and
power cables
• Can absorb up to 100x
its weight in water
• Creates a stable gel
when exposed to water
• Functionally replaces
flooding compounds,
filling gels, spun SAF
yarns, and water
blocking tapes
• Enables faster, more
economical and robust
cable manufacturing
• Increases durability and
abrasion resistance by
encapsulating filaments
in the fiber bundle
• Extends the life of the
product by reducing the
effects of friction and
yarn on yarn abrasion
• Protects the fiber
from degradation and
filamentation
• Ideal for high abrasion
and high friction
applications in a range
of fiber constructions
and environments
• Wicking refers to the
tendency of a yarn
or other fiber to draw
moisture into filaments
via capillary action
• Coatings designed to
prevent moisture from
wicking within and
between fibers and
strands
• Protects Wire or Optical
Fiber from damaging
effects of moisture,
which can cause a drop
in signal and attenuation
• Hydrophobic additives
used to promote and
enhance water
repellancy in industrial
applications
• Creates a waterproof
barrier that prevents
moisture from further
migration
• Applied at various %
levels to optimize for
water-proof ratings
• Designed to inhibit or
slow the spread of
fire/flame
• Coupled to fibers with
inherent flame and
thermal resistance to
boost performance
• Added to fibers with
weak flame resistance
to improve burn rating
SUITABLE
FIBERS
• Kevlar ® Para-Aramid
• Nomex® Meta-Aramid
• Vectran® LCP
• Zylon® PBO
• Technora® Fiber
• Carbon Fiber
• Kevlar ® Para-Aramid
• Nomex® Meta-Aramid
• Vectran® LCP
• PET Polyester
• Fiberglass
• UHMWPE
• Kevlar ® Para-Aramid
• Nomex® Meta-Aramid
• Carbon Fiber
• Graphite Fiber
• Fiberglass
• PTFE Fiber
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Technora® Fiber
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• PET Polyester
(All shrinks)
• UHMWPE
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Technora® Fiber
• Fiberglass
• PET Polyester
(All shrinks)
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Carbon Fiber
• PET Polyester
(All shrinks)
• UHMWPE
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Carbon Fiber
• PET Polyester
(All shrinks)
• Fiberglass
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Carbon Fiber
• PET Polyester
(All shrinks)
• Fiberglass
• Kevlar ® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• PET Polyester
(All shrinks)
PRODUCTS
• Belt & Hose
Reinforcement Yarn
• Strength Members
• Industrial Fabric Yarn
• Wire Harness Yarn
• Ripcords
• Strength Members
• Wire Harness Yarn
• Industrial Fabric Yarn
• Braided compression
rings and seals
• Valve stem packing
• Pump packing
• Strength Members
• Industrial Fabric Yarn
• Wire Harness Yarn
• Strength Members
• Ripcords
• Binder Yarn
• Filler Yarn
• Synthetic Wire Rope
• Buffer Thread
• Binder Yarn
• Filler Yarn
• Strength Members
• Ripcords
• FRP Rod
• Ripcords
• Strength Members
• Synthetic Wire Rope
• Industrial Fabric Yarns
• Wire Harness Yarns
• Ripcords
• Strength Members
• Binder Yarn
• Industrial Fabric Yarns
• Wire Harness Yarns
• Ripcords
• Strength Members
• Binder Yarn
• Industrial Fabric Yarns
• Wire Harness Yarns
• Industrial Fabric Yarns
• Wire Harness Yarns
• Strength Members
Kevlar ® and Nomex® are trademarks of DUPONT SAFETY & CONSTRUCTION, INC.
Zylon® is a trademark of TOYOBO CO., LTD.
https://www.avient.com/sites/default/files/2023-03/Fiber-Line Global Product Selection Guide.pdf
FIBER-LINE™
High Performance
Synthetic Fibers
PRODUCT SELECTION GUIDE
FIBER-LINE™ HIGH PERFORMANCE SYNTHETIC FIBERS
Kevlar® Para-Aramid
Nomex®
Meta-Aramid
Vectran® LCP Zylon® PBO
Carbon
Fiber
UHMWPE PET Polyester Fiberglass Novoloid
Technora®
Filament Yarn
TECHNICAL PROPERTIES Standard Modulus
High
Modulus
Standard
Modulus
Standard
Modulus
High
Modulus
Standard
Modulus
High
Modulus
Standard
Modulus
Standard
Modulus
High
Modulus
High
Tenacity
Low
Shrink
E-Glass S-Glass
Standard
Modulus
Standard
Modulus
Breaking Tenacity (g/d) 23.0 23.6 5.0 23.0 30.0 42.0 42.0 23.0 28.0 38 9.3 8.4 6.0 - 7.3 6.7 - 9.4 1.5 28.0
Specific Gravity (Ratio) 1.44 1.44 1.38 1.40 1.40 1.54 1.56 1.80 0.97 0.97 1.38 1.38 2.58 2.48 1.27 1.39
Elongation at Break (%) 3.5 2.5 30.0 3.8 2.8 3.5 2.5 1.5 3.5 3.1 14.6 19.5 3.5 5.5 30.0 - 40.0 4.6
Tensile Modulus (g/d) 555 885 125 600 830 1200 1800 1480 850 1250 120 70 200–275 140–170 2.5–5.0 590
Equilibrium Moisture Regain
at 55% RH (%)
5.0 5.0 4.5
Zylon® is a trademark of Toyobo Co., Ltd.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-strengthmembers.pdf
FL.Datasheet StrengthMembers.indd
FIBER OPTICAL CABLES
MOVING HIGH PERFORMANCE FIBERS FORWARD
Key Features
• Dielectric strength members
• Sizes Available: 0.175 mm – 18.00 mm
• Available Forms:
Flat, Twisted, Cords, Rovings, & Jacketed
• Shapes: Flat or round
FIBER-LINE® FIBERS
FOR STRENGTH MEMBERS
• Kevlar® Para-Aramid
• Vectran® Liquid Crystal Polymer (LCP)
• Zylon® Polybenzyloate (PBO)
• Carbon Fiber
• Ultra High Molecular Weight Polyethylene
(UHMWPE)
• PET Polyester
• Fiberglass
• Nylon Polyamide
• Technora®
FIBER-LINE® PERFORMANCE
ADDING COATINGS
• FIBER-LINE® Wearcoat™:
Abrasion Resistance*
• FIBER-LINE® Bondcoat™:
Ahdesion Promotion*
• FIBER-LINE® Protexcoat™:
UV Protection*
• FIBER-LINE® Colorcoat™:
Color Identification*
• FIBER-LINE® Swellcoat®:
Water Absorbing Protection*
• FIBER-LINE® Swellcoat®Blocker:
Block Water Migration*
FIBER-LINE® PRODUCTS
W/ STRENGTH MEMBERS
• Strength members in cables
• Steel replacement
Overview
FIBER-LINE® develops, produces, and markets a full line of high
performance strength members.
STRENGTH MEMBERS FIBERS PROCESSES PRODUCTS
FIBER OPTICAL CABLES
MOVING HIGH PERFORMANCE FIBERS FORWARD
Key Features
• Dielectric strength members
• Sizes Available: 0.175 mm – 18.00 mm
• Available Forms:
Flat, Twisted, Cords, Rovings, & Jacketed
• Shapes: Flat or round
FIBER-LINE® FIBERS
FOR STRENGTH MEMBERS
• Kevlar® Para-Aramid
• Vectran® Liquid Crystal Polymer (LCP)
• Zylon® Polybenzyloate (PBO)
• Carbon Fiber
• Ultra High Molecular Weight Polyethylene
(UHMWPE)
• PET Polyester
• Fiberglass
• Nylon Polyamide
• Technora®
FIBER-LINE PERFORMANCE
ADDING POLYMER JACKETS
• LDPE, MDPE, HDPE**
• PP**
• ETFE**
• Polyurethane**
• PVC**
• PFA**
• PVDF**
• EPC**
Overview
FIBER-LINE® develops, produces, and markets a full line of high
performance strength members.
PBO1500
FIBER-LINE®
BondcoatTM
Zylon
125 LBs
(56 KGs)
8480 FT/LB
(5696 M/KG)
Flat .421 mm N/A
Strength
member treated
with adhesion pro-
moting coating.
https://www.avient.com/sites/default/files/2021-07/fiber-line-global-product-selection-guide.pdf
FIBER-LINE™
High Performance
Synthetic Fibers
PRODUCT SELECTION GUIDE
FIBER-LINE™ HIGH PERFORMANCE SYNTHETIC FIBERS
Kevlar® Para-Aramid
Nomex®
Meta-Aramid
Vectran® LCP Zylon® PBO
Carbon
Fiber
UHMWPE PET Polyester Fiberglass Novoloid
Technora®
Filament Yarn
TECHNICAL PROPERTIES Standard Modulus
High
Modulus
Standard
Modulus
Standard
Modulus
High
Modulus
Standard
Modulus
High
Modulus
Standard
Modulus
Standard
Modulus
High
Modulus
High
Tenacity
Low
Shrink
E-Glass S-Glass
Standard
Modulus
Standard
Modulus
Breaking Tenacity (g/d) 23.0 23.6 5.0 23.0 30.0 42.0 42.0 23.0 28.0 38 9.3 8.4 6.0 - 7.3 6.7 - 9.4 1.5 28.0
Specific Gravity (Ratio) 1.44 1.44 1.38 1.40 1.40 1.54 1.56 1.80 0.97 0.97 1.38 1.38 2.58 2.48 1.27 1.39
Elongation at Break (%) 3.5 2.5 30.0 3.8 2.8 3.5 2.5 1.5 3.5 3.1 14.6 19.5 3.5 5.5 30.0 - 40.0 4.6
Tensile Modulus (g/d) 555 885 125 600 830 1200 1800 1480 850 1250 120 70 200–275 140–170 2.5–5.0 590
Equilibrium Moisture Regain
at 55% RH (%)
5.0 5.0 4.5
Zylon® is a trademark of Toyobo Co., Ltd.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-twisting.pdf
Key Features
• Choose from single twisted fibers or cords
• Properly tensioned and torque balanced
• Twist level optimization for strength or flex
fatigue resistance
• 50 – 300,000 denier range capability
• Hybrid products also available
FIBER-LINE® FIBERS SUITABLE
FOR TWISTING
• Kevlar® Para-Aramid
• Nomex® Meta-Aramid
• Vectran® LCP
• Zylon® PBO
• Carbon Fiber
• Technora®
• PET Polyester
FIBER-LINE® PRODUCTS
ADDED BY TWISTING
• Ripcords
• Strength Members
• Drive Belt & Hose Reinforcement
• Industrial Fabric Yarn
• Wire Harness Yarn
TWISTING FIBERS PROCESSES PRODUCTS
Overview
FIBER-LINE® has the ability to custom twist an endless amount of
different twist levels on a variety of high performance synthetic fibers.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-frp.pdf
FL.Datasheet FRP.indd
FIBER OPTICAL CABLES
MOVING HIGH PERFORMANCE FIBERS FORWARD
Key Features
• Sizes Available: 0.25 mm – 5.00mm
• Dielectric (excluding Carbon)
• Additional ujacketing available up to
17.00 mm
• Oval & rectangular shapes available
• Rod printing available for accurate
length reading
• Splicing/ respooling services available
FIBER-LINE® FIBERS
FOR FRP
• Fiberglass
• Kevlar® Para-Aramid
• Vectran® Liquid Crystal Polymer (LCP)
• Zylon® Polybenzyloate (PBO)
• Carbon Fiber
FIBER-LINE® PERFORMANCE
ADDING COATINGS
• Swellcoat® Water Absorbing Protection
• Protexcoat™ UV Degradation Prevention
FIBER-LINE® PRODUCTS
W/ FRP
• Strength elements
• Central strength members
Overview
• FIBER-LINE® recently installed new state of the art pultrusion
equipment to complement its traditional processes for making FRP
(Fiber Reinforced Polymer).
• Resin chemistry is optimized for process conditions, fiber adhesion,
and end-use application of FRP.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-pultrusion.pdf
Key Features
• .25mm – 5.00mm sizes available
• Round, oval, rectangular shapes available
• Swellcoat® water blocking SAP available
• Additional up jacketing up to 17mm
• Dielectric Strength Members
(exception of carbon)
• Rod printing available for accurate length
reading
FIBER-LINE® FIBERS SUITABLE
FOR PULTRUSION
• Kevlar® Para-Aramid
• Vectran® LCP
• Zylon® PBO
• Carbon Fiber
• Fiberglass
FIBER-LINE® PRODUCTS
ADDED BY PULTRUSION
• Strength elements
• Central Strength Members
• Tracer Wire
PULTRUSION FIBERS PROCESSES PRODUCTS
Overview
FIBER-LINE® pultrusion is the process of impregnating and curing fibers
in a resin system to form a rigid rod.
https://www.avient.com/sites/default/files/2024-02/Fiber-Line Braiding Product Bulletin.pdf
KEY FEATURES OF FIBER-LINE™ BRAIDING
• Customized to meet size or strength
requirements
• Able to achieve any construction needed with
the use of toll braiders
• Flat or round profiles
• Cored braids for added strength & flexibility
• Metered lengths tailored for your application
FIBER-LINE FIBERS SUITABLE FOR
BRAIDING
• Para-Aramid
• Meta-Aramid
• Liquid Crystal Polymer (LCP)
• Zylon® PBO Fiber
• Carbon Fiber
• Dyneema® Ultra-High Molecular Weight
Polyethylene (UHMWPE)
• PET Polyester Fiber
FIBER-LINE PERFORMANCE-ADDITIVE
COATINGS
• Abrasion resistance coating
• UV protection coating
• Color identification coating
FIBER-LINE BRAIDED PRODUCTS
AND POSSIBILITIES
• High-strength lacing cords
• Robotic actuating wire
• Strength members
• Auto glass cutout cords
• Parachute cords
• Tethers
• Wire-rope replacement
Copyright © 2023, Avient Corporation.