https://www.avient.com/knowledge-base/article/overmolding-guide?pname[]=91
Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.
Our innovative TPE technologies ensure optimal adhesion in both insert and two-shot molding processes.
Factors Affecting Adhesion
https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
TAB TESTING OF VARIOUS INSTALLATION METHODS
BREAK
PETG Skins with
1 in/25 mm
1.5 in/38 mm
2 in/51 mm
2400 lbs/1089 kg
2820 lbs/1279 kg
2748 lbs/1246 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
665 lbs
302 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
881 lbs
400 kg
Hammerhead with
1084 lbs
492 kg
770 lbs
349 kg
Glass/Epoxy with
1055 lbs
479 kg
Glass/Polyester
with Balsa Core
919 lbs
417 kg
L-Bracket Installation
BREAK
PETG Skins with
2375 lbs
1077 kg
770 lbs
349 kg
Glass/Polyester with
Balsa Core
797 lbs
362 kg
U-Channel Installation
ITW Plexus MA420
adhesive was used in all
tab testing installations
except where noted.
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 LORD 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 ACRALOCK 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 ACRALOCK 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 LORD 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:1 ACRALOCK 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotch-Weld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:1 ACRALOCK 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 LORD 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 LORD 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate PolyFuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 ACRALOCK 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 ACRALOCK 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brand names of the adhesives are owned by the respective manufacturers.
Reference to them does not indicate any affiliation with or endorsement by them.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
Adhesion Testing and Results
The adhesion between hard engineering plastics and soft elastomer depend on a
lot of variables.
Based on adhesion strength required by the consumer we have
categorized an adhesion value higher than 13 pli to be acceptable for adhesion.
Figure 1: Schematic diagram of peel adhesion testing.
https://www.avient.com/resources/safety-data-sheets?page=4541
X LB SR-16169 RED 185C PA
X LB SR-16169 RED 185C TPU
X TT 114482#SR-16408 Black
https://www.avient.com/resources/safety-data-sheets?page=3591
X HC 92786#SR-02730-02 15 White
X HC 92786#SR-02730-01 10 White
X HC 92786#SR-02730-03 20 White
https://www.avient.com/resources/safety-data-sheets?page=4905
SILCOPAS SR YELLOW
SILCOPAS SR RED
SILCOPAS SR BLACK
https://www.avient.com/resources/safety-data-sheets?page=4180
X ET #SR-12606 Seashell C82
X HC 184805#SR-12587 Blue 258C
179162#SR-12147 EXP10071 WHITE
https://www.avient.com/resources/safety-data-sheets?page=4339
X ET #SR-13945 Trans White
X ET #SR-13885 PC-30GF-15T Natural
X GV 166834#SR-14001 Blue
https://www.avient.com/resources/safety-data-sheets?page=3863
X ET 171453#SR-10921 Metallic Silver
X HC 138993#SR-08857 White ABS
X HC 138993#SR-08858 White ABS
https://www.avient.com/resources/safety-data-sheets?page=4171
X ET 166178#SR-12452-C1441 White
X ET 166178#SR-12452-C831 White
X ET 166178#SR-12452-C821 White