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ARTISAN™ PRE-COLORED
THERMOPLASTICS
NYLON (PA6) FORMULATIONS
PROCESSING GUIDE
2 Artisan Pre-Colored Thermoplastics
Artisan™ Pre-Colored Thermoplastics
Artisan™ thermoplastics are vibrant, pre-colored high-gloss, scratch resistant engineered polymers
formulated to replace paint for superior results.
Cut vent depths to 0.0007″–0.0015″
Draft Angle Maintain a minimum draft angle of 1° per side
4 Artisan Pre-Colored Thermoplastics
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Brittleness
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
Gate location
and/or size
• Relocate gate to non-stress area
• Increase gate size to allow higher flow rate
and lower molded-in stress
Wet material
• Check moisture.
Sink Marks
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Processing Guide 5
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
Melt or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Loose clamp • Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink • Increase cooling time
Too little shrink • Decrease cooling time
Burning
• Reduce decompression
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
6 Artisan Pre-Colored Thermoplastics
Warp
• Increase melt temp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Decrease mold temperature
• Increase cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Increase melt temperature
• Decrease injection speed
• Purge barrel to eliminate material contamination
Mold design • Reduce sharp corners in material flow path
• Increase venting
Processing Guide 7
Discoloration
Oversheared
material
• Decrease melt temperature
• Decrease injection speed
• Reduce residence time
Mold design • Increase gate sizing
Dry material • Check moisture of material to ensure it is within the
recommended moisture percentage for molding
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PVC EDGE
BANDING
MANUFACTURER
E X T R U S I O N S H E E T & S T R A P
• Meet the diverse coefficient of friction (CoF) requirements across
various film structures and compositions for a wide range of
• Improve the speed of slip blooming and ensure consistent slip
performance post-film production
• Preserve excellent optical and mechanical properties
• Compliance with food regulations for end packaging in food
sealant applications
• Achieved the optimal flowability of liquid white
and liquid orange, ensuring consistent color
through suitable mixing with other colorants
• Ensured lot-to-lot consistency with DE value of
less than 0.5
• Supported customers in achieving stable and
high-quality coloration during their PVC
processing
ColorMatrix Liquid Color Concentrates
KEY REQUIREMENT WHY AVIENT
AVIENT SOLUTION
FUNCTIONALITY + COMPLIANCE
Avient Corporation 1
• Meet the diverse coefficient of friction (CoF) requirements across
various film structures and compositions for a wide range of
• Improve the speed of slip blooming and ensure consistent slip
performance post-film production
• Preserve excellent optical and mechanical properties
• Compliance with food regulations for end packaging in food
sealant applications
KEY REQUIREMENT
• Standard colorant for internal color matching in PVC sheet
• Manufactured with phthalate-free plasticizer
• Good thermal stability and compatibility with PVC resin for a wide
rang of color index choices
• Compliance with heavy metal-free and RoHS regulations
LIQUID COLOR CONCENTRATES AND
DOSING | AVIENTLEARN MORE
KEY REQUIREMENTS
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