https://www.avient.com/sites/default/files/2024-08/Versollan TPE-Compression Controller - Case study snapshot.pdf
AVIENT SOLUTION
MEDICAL DEVICE
MANUFACTURER
C O M P R E S S I O N C O N T R O L L E R
H O U S I N G G R I P
• Good adhesion to PCTG
• Comfortable grip combined with ergonomics
• Medical regulation compliance
• Provided a medical-grade TPE with excellent
bonding to PCTG and good chemical resistance
• Improved ergonomics and aesthetics with a soft-
touch material
• Met medical regulation compliance: FDA21 CFR
177.2600
• Delivered good colorability to ensure a stable
esthetic
KEY REQUIREMENTS
OVERMOLDING + REGULATORY SUPPORT
LEARN MORE
Versollan Thermoplastic Elastomers
Copyright © 2024, Avient Corporation.
https://www.avient.com/products/thermoplastic-elastomers/versollan-thermoplastic-elastomers
Slide 1: Medical Device manufacturer
https://www.avient.com/sites/default/files/2020-12/versaflex-cosmetic-droppers-case-study-brief.pdf
VIROSPACK
C O S M E T I C D R O P P E R S
• Improved chemical resistance
• Hardness 45 – 50
• Natural/transparent color
• Food contact compliance
• REACH compliance
• Provided dedicated customer service
resources
• Reduced cycle time while maintaining
similar mechanical properties
• Provided a material with easy molding
• Enhanced chemical resistance to oil in
extreme conditions
Versaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
VIRospack
https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2 which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2022-01/Dynaflex-Disposable syringe tip cap-Application snapshot.pdf
SYRINGE
MANUFACTURING
D I S P O S A B L E S Y R I N G E T I P
C A P
• Excellent sealing and resealing performance
• No DEHP or natural rubber latex added during processing
• Can be sterilized by EtO
• Compliance with ISO 10993-4&5, USP Class VI
Dynaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
Formulated a solution that met rigorous
medical application requirements
• Leveraged global footprint to ensure supply
continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
LEARN MORE
https://www.avient.com/products/thermoplastic-elastomers/dynaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2021-10/dynaflex-knee-brace-case-study-one-pager.pdf
H E A LT H C A R E D E V I C E
M A N U FAC T U R E R
W E B K N E E B R A C E
• Good bonding to polypropylene (PP)
• Flexible and soft-touch feel
• Skin contact, general FDA compliance
• Good tensile strength and resilience
• Excellent colorability
• Offered material that passed the required
FDA regulations
• Provided high elasticity memory and ultra
soft tactile finish to meet the comfort and
pleasant surface feeling requirements
• Delivered TPE with easy and stable
processing and colorability
DynaflexTM Thermoplastics Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/dynaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2022-05/reSound R - Bic Razor Handle - Application Snapshot_NEW.pdf
BIC
S O L E I L C L I C K 5 W O M E N ’ S
R A Z O R H A N D L E
• Recycled material
• Good colorability
• Soft, grippy feel for razor handle
• Overmolds on to ABS
• Comparable performance to traditional TPE
• Collaborated with BIC to develop a custom
thermoplastic elastomer grade with 62% recycled
content
• Enabled BIC to work towards its sustainability
commitment to use 50% non-virgin petroleum
plastic by 2030
• Increased overall recycled content in the Soleil
Click 5 Women’s Razor to 40%
Custom reSound™ REC Recycled Content
TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/resound-r-recycled-content-thermoplastic-elastomers
BIC
https://www.avient.com/sites/default/files/2020-12/onflex-interior-tray-english.pdf
TIER 2 SUPPLIER
I N T E R I O R T R A Y S
• A low FOG material with low odor
• Low gloss finish
• Easy processability
• Enabled easier processing than the
incumbent TPE-v
• Eliminated pre-drying step and delivered
pre-colored material, improving process
efficiencies
• Met needs for low fogging (≤2 mg)
and low odor (≤3.0) with low gloss finish
OnFlex™ S EH 80A-3S7005 Thermoplastic
Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2021-08/versaflex-toy-blaster-ammo-case-study-one-pager.pdf
TOY BRAND
S O F T F O A M “ A M M O ”
• Replace foaming polyurethane
• Soft touch without any tacky feeling
• Achieve desired speed and power requirements
• Consistent and low kinetic energy dissipation performance
• High flow ability to improve the production efficiency
• Developed a TPE solution with consistent
quality that met tight durometer specifications
and improved yield
• Passed all weight, compression, and dimension
tests in different testing conditions in order to
prove consistent molding shape and properties
• Met velocity requirements to support brand
claims for power and speed performance
Versaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2023-01/Versaflex-Lip gloss tip brush-Application snapshot.pdf
COSMETIC
PACKAGING OEM
L I P G L O S S T I P B R U S H
• Good chemical resistance
• Shore 40A hardness at a 60-degree angle
• Natural/transparent color
• Can be flocked
• Delivered a formulation with good chemical
resistance to oil in long-term environments
• Provided an easy-to-mold TPE and replaced
TPU/TPEE with a better soft touch feel
• Offered good adhesion with an epoxy resin
glue with no impact on the flocking process
Versaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-12/versalloy-xl-flexible-neck-for-lamp.pdf
H Y D RO P O N I C G ROW I N G
S YS T E M B R A N D
F L E X I B L E N E C K F O R L A M P
• High flow performance capabilities
• Beautiful finish
• Soft touch
• Supported the development process, from
initial design to product launch, to meet the
needs of both the molder and OEM
• Delivered a TPE solution that enabled a
22” flow line with a wall thickness of 0.225”
• Provided technical support and shared
process best practices to minimize
cosmetic defects
Versalloy™ XL Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versalloy-thermoplastic-elastomers