https://www.avient.com/sites/default/files/2023-09/Comple_t LFT Wheelchair Caster Case Study.pdf
The wheel
forks utilize a long carbon fiber-reinforced nylon 6/6
composite, while the wheel hub comprises long carbon
fiber-reinforced thermoplastic polyurethane.
https://www.avient.com/sites/default/files/2024-04/OnColor Orange Nylon Colorant for EV Connectors Application Bulletin.pdf
Orange Nylon Colorants
for High-Voltage Electric Vehicle (EV) Connectors
The electric vehicle (EV) industry is growing
rapidly as governments worldwide encourage
sustainable energy.
This is where Avient’s orange nylon colorants can
help.
Its portfolio of OnColor™ polymer colorants
was developed to improve the heat and long-term
color stability of cautionary orange polymers for
high-voltage EV connectors, offering the following
benefits:
• Long-term fading resistance in thermal aging
tests at up to 130°C for 1,000 hours,
• No migration, excellent processing stability
• Lower corrosion risk vs. typical comparable
colorants
• No impact on flame retardancy and limited
adverse effects on essential mechanical
characteristics, including flexural and impact
strength
Avient’s orange nylon colorants are available in
several validated RAL, Pantone, and JPMA orange
shades for compounding, injection molding, and
extrusion.
https://www.avient.com/products/long-fiber-technology/benefits-long-fiber-reinforced-thermoplastic-composites
Nylon 6/6
https://www.avient.com/industries/consumer/consumer-discretionary/home-household/housewares-accessories
Alternatives to Nylon 6,6
Nylon Solutions Engineered Thermoplastics (Chinese)
Nymax™ Glass and Mineral Fiber Reinforced Nylon 6 Formulation delivers service and performance for transportation OEM
https://www.avient.com/resources/safety-data-sheets?page=2798
S1701NP NYLON PLUS AQUA
S1201NP NYLON PLUS BROWN
PP FR 8-6 LMS-1000
https://www.avient.com/resources/safety-data-sheets?page=2797
S1100NP NYLON PLUS WHITE
S1500NP NYLON PLUS PURPLE
PP FR 8-6 LMS-1000
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER
FORMULATIONS
PRIME & RECYCLED
NYLON THERMOPLASTICS
PROCESSING GUIDE
2 Nymax Polymer Formulations
Nymax™ and Nymax™ REC Formulations
Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and
with various levels of glass fiber and mineral reinforcements.
In addition, the Nymax™ REC series offers PA6 and PA66 grades with post-industrial recycled (PIR)
or post-consumer recycled (PCR) nylon to support a circular economy.
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate
and lower molded in stress
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature
too low
• Increase injection speed
Insufficient packing • Increase hold pressure and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase packing pressure
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Loose clamp • Reset mold height
• Increase clamp tonnage
Shrink
Too much
shrink
Too little
shrink
• Decrease cooling time
6 Nymax Polymer Formulations
Burning
Process related
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material
• Check moisture.
https://www.avient.com/news/archives?page=8
May 6, 2024
May 6, 2024
May 6, 2024
https://www.avient.com/resources/safety-data-sheets?page=6639
PINK NYLON
RED NYLON
PP FR 8-6 LMS-1000
https://www.avient.com/sites/default/files/2021-10/microbial-susceptibility-of-various-polymers-and-evaluation.pdf
For ASTM G21-15, most polymer compounds
also exhibited marginal or no change in fungal growth
with the added texture, except for nylon-6; trace growth
(rating = 1) was observed on the smooth surface while
heavy growth (rating = 4) occurred on the textured sur-
face.
Control samples (top row) are shown for comparison to samples post-incubation and washing (bottom row)
TABLE 1 Summary of ASTM G21 results for initial
susceptibility screening of untreated resins/compounds
Fungal growth Resin/compound
4 = Heavy growth (61%–
100% coverage, fail)
TPE, 6 formulations
3 = Moderate growth
(31%–60% coverage,
fail)
Poly(urethane), 2 formulations
2 = Light growth (11%–
30% coverage, fail)
Nylon-6,10, PBT, poly(amide)
elastomer, ABS, 3 formulations,
reinforced Nylon, 2 formulations
1 = Trace growth (
CFU, colony-forming unit; ZPT, zinc pyrithione
6 ZANDER ET AL.