https://www.avient.com/knowledge-base/article/emerging-trends-and-top-10-production-challenges-blow-molded-bottles?ind[]=6599
Haze: unwanted crystallization and coloring on the exterior of the bottle caused by overheating
https://www.avient.com/resources/safety-data-sheets?page=6544
LIQUID COLOR RED 483-30502-2
LIQUID COLOR PINK 483-30550-1
LIQUID COLOR PINK 483-32287-3
https://www.avient.com/resources/safety-data-sheets?page=5193
LIQUID COLOR BLUE 485-32991-1
LIQUID COLOR BLUE 485-33140-1
LIQUID COLOR BLUE 485-33153-1
https://www.avient.com/resources/safety-data-sheets?page=7054
LIQUID COLOR GREEN 484-30522-1
LIQUID COLOR BLUE 485-10217-3
LIQUID COLOR RED 483-32284-3
https://www.avient.com/resources/safety-data-sheets?page=5192
LIQUID COLOR GRAY 482-31093-1
LIQUID COLOR RED 483-32309-1
LIQUID COLOR BLUE 485-11414-1
https://www.avient.com/sites/default/files/2020-08/colormatrix-joule-tech-bulletin-a4.pdf
CAUSE AND EFFECT DIAGRAM
Methods Machines
Materials Manpower
energy
saving
during
SBM
Maintenance
instructions
Operating
instructions
Operator
Job spec
NIR Lamps
SBM
Type/Design
vPET reheat
content
vPET
formulation
rPET
blend/quality
Temperature
recording
Temperature
measurement
probe
External
temperature
Inappropriate
Manual
Training
New
Alignment
Same
Throughput
Too many tasks
Time conflict
Age/intensity
variable
Set up conditions
Configuration
- When starting to process a new resin, first
run through new preforms for 15 minutes at
‘standard’ conditions to establish steady state
conditions prior to any process optimization
- Slowly start to reduce preform blowing
temperatures until failures are present
(visible pearl internal wall or pearl feet)
- Increase blowing temperatures until defects
are eliminated
- QC check bottle quality for acceptance versus
established tolerances
- Change the power consumption profile in the
ovens for early heat and longer sink times but
ensure overall temperatures do not exceed cold
crystallization temperature
- Repeat temperature reduction stage and
then defect elimination stage to test if further
optimization is possible
- Recheck QC bottle quality for acceptance versus
established tolerances
- Log all process parameters and create new
specific ‘recipe’ for future use
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-06/fl.us-.datasheet-zylonr-pbo.pdf
Composition
Zylon® PBO is a rigid-rod isotropic crystal polymer that is spun by a dry-jet wet
spinning process.
https://www.avient.com/knowledge-base/article/avoid-these-three-mistakes-get-most-color?rtype[]=1164
Taking a savvy approach to both liquid and solid color maximizes these benefits and helps processors to stay competitive.
Assuming that the choice between solid and liquid colorants is a black and white decision
Why it’s a mistake: Solid and liquid colorants each have certain applications where they make the most sense in terms of coloring effects, efficiency, and results.
https://www.avient.com/products/polymer-additives/processing-enhancement-additives/cesa-release-additives
Hiformer™ NuAge™ nucleating agents give polypropylene converters added control and efficiency by speeding and regulating the crystallization process.
https://www.avient.com/products/polymer-additives/processing-enhancement-additives/hiformer-nuage-polypropylene-nucleating-agent
Hiformer™ NuAge™ nucleating agents give polypropylene converters added control and efficiency by accelerating and regulating the crystallization process.