https://www.avient.com/sites/default/files/2023-09/Comple_t LFT Wheelchair Caster Case Study.pdf
THE SOLUTION
Moving away from machining, the Frog Legs team
embraced injection molding, enabling them to create
more intricate shapes.
https://www.avient.com/sites/default/files/2022-03/CESA Antimicro Product Selector Guide.pdf
Mold and mildew growth can
happen rapidly in certain conditions.
https://www.avient.com/sites/default/files/2021-03/wet-grip-tpe-surfco-case-study.pdf
In response to the tests, Avient leveraged
its expansive portfolio of specialty additives to tailor
the TPE for enhanced UV resistance and to inhibit mold
growth—leading to an end product that would perform
better for longer.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/sites/default/files/2020-09/hiviz-recoil-pad-case-study.pdf
HIVIZ had been using other materials to mold its existing
XCoil™ line of recoil pads, which offer exceptional
recoil reduction.
https://www.avient.com/sites/default/files/2025-03/Cesa Raise Product Bulletin.pdf
MARKETS & APPLICATIONS
• Thermoformed, APET food packaging, including:
- Hot steam sterilization
- Hot fill
- Microwave use
• Polyester
• Sheet extrusion & thermoforming
KEY CHARACTERISTICS
• Suitable for hot steam sterilization, hot fill, and
microwave applications
• Ideal for food-grade containers with high rigidity
and improved gas barrier
• Can withstand temperatures up to 100°C
• Available in both transparent and opaque
options
• Processable on existing thermoforming lines
with heated molds
KEY BENEFITS
• A fully circular monomaterial, up to 100% rPET
polymer content
• Promotion of the circularity of PET and the
resulting packaging is possible
• Helps customers to comply with the Packaging
and Packaging Waste Regulation (PPWR) that
demands recyclability of all packaging with
binding PCR content targets by 2030
• Demonstrates improved productivity in
comparison to CPET during thermoforming
• Helps avoid possible EPR fees or penalties on
difficult-to-recycle packaging
PRODUCT BULLETIN
Copyright © 2025, Avient Corporation.
https://www.avient.com/sites/default/files/2025-01/Snowmobile OHP Powersports Application Graphic.pdf
For more on material solutions
for snowmobiles, visit avient.com
© 2025, All Rights Reserved
Avient Corporation,
33587 Walker Road,
Avon Lake, Ohio USA 44012
EXTENDED PERFORMANCE
Minimize Moisture Uptake from Melted Snow
SOLUTION: Moisture-Resistant Long Fiber Reinforced Composites,
Corrosion-Resistant Additives
TACTILE EXPERIENCE
Soft Touch Feel, Durable Performance,
Lower Thermal Conductivity than Metals
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites
THERMAL MANAGEMENT & SAFETY
Heat Dissipation, Design Flexibility, Flame Retardancy
SOLUTION: Thermally Conductive Formulations,
Flame Retardant Additives
HIGH IMPACT DURABILITY
High Strength-To-Weight Ratio,
Elevated and Low Temperature Performance
SOLUTION: Long Carbon Fiber Reinforced Composites,
Continuous Fiber Reinforced Thermoplastic Tape & Laminates
COLD TEMPERATURE PERFORMANCE
Cold Temperature Flexibility and Toughness
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites, Impact Modifiers
WEIGHT REDUCTION
40–50% Lightweighting Compared to Metal,
Exceptional Structural Properties, Extremely High Stiffness
and Strength from -40° to 160°F
SOLUTION: Long Carbon Fiber Reinforced Composites,
Chemical Foaming Agents
AESTHETIC APPEAL
Custom Color and Special Effects, Paint Replacement,
Color Fade Protection
SOLUTION: Custom Polymer Colorants,
UV Blocking Additives, Antioxidant Additives,
Molded-In-Color Metallics, Scratch and Mar Performance,
Laser Marking, Pre-Colored High-Gloss Thermoplastics
https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/powersports
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/polymer-additives/corrosion-resistant-additives/cesa-cor-additives
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-flame-retardant-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/polymer-additives/foaming-agents
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives
https://www.avient.com/products/polymer-additives/antioxidant-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fx-paint-replacement-0
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-laser-additives
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/sites/default/files/2024-06/reSound REC TPEs for Automotive Interiors _AF 7210 series_ Product Bulletin.pdf
KEY CHARACTERISTICS
• Contains 51–59% recycled content, with a
minimum of 37% from PCR sources, including
closed-loop feedstock
• Provides comparable performance to virgin
TPEs
- Good UV stability
- Meets VIAQ standards for odor and fogging
• Supports compliance with the ELV Directive
• Provides a more sustainable alternative to
virgin TPE grades and supports a reduction in
product carbon footprint (PCF)
• Can be injection molded and overmolded
onto PP
KEY APPLICATIONS
The reSound REC TPEs – AF 7210 series has
been developed for use in automotive interior
applications such as cup holder mats, phone
charging mats, peddle covers, boot/trunk lining,
HVAC flaps and other center console parts.
https://www.avient.com/sites/default/files/2024-04/OnColor Orange Nylon Colorant for EV Connectors Application Bulletin.pdf
Its portfolio of OnColor™ polymer colorants
was developed to improve the heat and long-term
color stability of cautionary orange polymers for
high-voltage EV connectors, offering the following
benefits:
• Long-term fading resistance in thermal aging
tests at up to 130°C for 1,000 hours,
• No migration, excellent processing stability
• Lower corrosion risk vs. typical comparable
colorants
• No impact on flame retardancy and limited
adverse effects on essential mechanical
characteristics, including flexural and impact
strength
Avient’s orange nylon colorants are available in
several validated RAL, Pantone, and JPMA orange
shades for compounding, injection molding, and
extrusion.
https://www.avient.com/industries/packaging/cosmetics-packaging/color-cosmetics
Soft touch TPEs for over molded caps to engage your consumers with tactile elements