https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
Gate type
should be selected based on location and part geometry
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap
to parting line
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed and lower
molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Increase shot size
• Increase injection rate
• Increase packing pressure
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
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Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
The gate location
is equally important.
They are located along the tool parting line.
Locating the gate at the top of the part
minimizes this problem.
https://www.avient.com/sites/default/files/2024-10/Avient CDP Climate Change %26 Water Submission 20241001.pdf
Fixed row]
(2.3) Have you identified priority locations across your value chain?
2.3.1) Identification of priority locations
Select from:
☑ Yes, we have identified priority locations
(2.3.2) Value chain stages where priority locations have been identified
Select all that apply
☑ Direct operations
(2.3.3) Types of priority locations identified
Sensitive locations
☑ Areas important for biodiversity
☑ Areas of limited water availability, flooding, and/or poor quality of water
(2.3.4) Description of process to identify priority locations
Avient uses the WRI Aqueduct tool and WWF Biodiversity tool to identify sites with high water and biodiversity risks
(2.3.5) Will you be disclosing a list/spatial map of priority locations?
Select all that apply
☑ No
[Fixed row]
(7.3) Describe your organization’s approach to reporting Scope 2 emissions.
148
Scope 2, location-based Scope 2, market-based Comment
Select from:
☑ We are reporting a Scope 2,
location-based figure
Select from:
☑ We are reporting a Scope 2,
market-based figure
We are reporting location and market based emissions; both
numbers have been assured.
https://www.avient.com/sites/default/files/resources/PolyOne%2520Standard%2520Quality%2520Response_2016_6_9.pdf
What are the PolyOne Plant locations?
Internal complaints
are tracked and analyzed by location.
All critical systems located central data center.
https://www.avient.com/sites/default/files/2025-03/ISO 13485 2025.pdf
Validity
Locations Scope Norm / Revision Reg. no.
Appendix of main certificate H61173
Locations Scope Norm / Revision Reg. no.
https://www.avient.com/sites/default/files/2021-04/avient-sustain-2019-210419-interactive.pdf
Sustainability Report | 2019 13
P E O P L E
Avient associates in our
Knowsley, UK facility organized a
beautification clean up event at
Ainsdale Beach near Liverpool in
September 2019.
In higher-risk locations, we
maintain detailed security preparedness plans.
In this first wave of ENGAGE experiences, we reached over 2,300 associates at 50
locations.
https://www.avient.com/sites/default/files/2020-10/2019-avient-sustainability-report.pdf
Sustainability Report | 2019 13
P E O P L E
Avient associates in our
Knowsley, UK facility organized a
beautification clean up event at
Ainsdale Beach near Liverpool in
September 2019.
In higher-risk locations, we
maintain detailed security preparedness plans.
In this first wave of ENGAGE experiences, we reached over 2,300 associates at 50
locations.
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
Gate type should be selected based on location and part geometry.
2.
Additional draft may be required
for grained/textured surfaces.
4 Nymax Polymer Formulations
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Adjust transfer position to 98% full
• Increase cushion
Brittleness
Wet material
• Check moisture.
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Process related
• Increase pack pressure
• Increase pack time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Processing Guide 7
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Adjust transfer position
• Decrease cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Part is too hot
1.844.4AVIENT
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Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2024-12/IATF16949 2016 Certificate for PolyOne shenzhen-EN2024.pdf
No. 1, Qihang Industry Park, Haoxiang Road, Shajing Town, Baoan, Shenzhen, Guangdong,
China 518104 (USI: C5M65R)
and, if applicable, the remote supporting locations as mentioned in the Appendix accompanying
this Certificate
has been found to conform to the Quality Management System standard:
IATF 16949:2016
This certificate is valid for the following scope:
DESIGN AND MANUFACTURE OF PLASTIC COMPOUNDING MATERIAL
EXCLUSION: NONE
http://www.dnv.com
Certificate no.: 273138-2018-AQ-RGC-IATF
IATF Certificate No: 0558323
Place and date: Katy, TX, 10 December 2024
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Remote Support Locations included in the certification are as follows:
Site Name Site Address RSL Activities
Certification
Body
PolyOne Management (Shanghai)
Co., Ltd.
2nd Floor, Building C, No.200,
Jinsu Road, Pudong, Shanghai,
P.R.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Incomplete Fill
Melt and/or mold
temperature too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
Brittleness
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
Gate location
and/or size
• Relocate gate to non-stress area
• Increase gate size to allow higher flow rate and lower
molded-in stress
Wet material
• Check moisture.
Sink Marks
Melt too hot
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
temperature too hot
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
Too little shrink
• Decrease cooling time
Burning
• Reduce decompression
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
Warp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Increase cooling time
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Purge barrel to eliminate material contamination
• Reduce sharp corners in material flow path
• Increase venting
Discoloration
Oversheared material
• Decrease melt temperature
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
1.844.4AVIENT
www.avient.com
Copyright © 2021, Avient Corporation.