https://www.avient.com/sites/default/files/2020-12/maxxam-fr-case-study.pdf
FEP provides such characteristics,
and thus is commonly chosen to provide category
cable insulation.
THE SOLUTION
The manufacturer worked with Avient to identify
alternatives to FEP insulation that would meet
requirements in their data cable.
After Avient delivered test data for pair combinations and
the manufacturer’s team completed material trials, they
were able to replace FEP with Maxxam FR material in four
out of four insulation pairs.
https://www.avient.com/sites/default/files/2023-01/Hydrocerol Chemical Foaming Agents for Injection Molding Technical Bulletin.pdf
These gases form a cellular foam
structure from the inside to the outside of the plastic
part when they are used in an optimized injection
molding process.
Structural foam
molding machines (Figure 1) are equipped with a
plasticizing extruder and a separate transfer cylinder
for quicker injection.
Processing stages
PRESSURE PROFILE
Compact Molding
Structured Foam Molding
Cycle Time
Pr
es
su
re
The main reason for the use of Hydrocerol Chemical
Foaming Agents is to achieve weight reduction of
plastic parts, which in turn saves material costs and
supports a more sustainable profile to the molded
part.
https://www.avient.com/sites/default/files/2023-10/Wire _ Cable Tri-fold Selection Guide_0.pdf
PRODUCT SELECTION GUIDE
WIRE & CABLE
SOLUTIONS
Specialty Engineered
Materials
High performance insulation, jacketing,
and cross-web formulations for the
wire and cable industry
Syncure™ XLPE Cross-linkable
Polyethylene Formulations
• Ambient curing
• Resistant to heat, oil, creep,
& abrasion
• Low temperature properties
• Low capital investment
• DBDPE-free grades available
• UL/CSA bulletins
Maxxam™ FR Flame Retardant
Polyolefin Formulations
• FEP alternative
• Fire performance
• UL 444 & plenum yellow
card compliance
• Low dielectric
• High extrusion speeds
• Thin wall extrudability
Maxxam™ SY Foamable Flame
Retardant Formulations
• Low dielectric
• Uniform cell structure
• Crush & heat resistance
• Ease of chemical foaming
ECCOH™ Low Smoke and Fume
Non-Halogen Formulations
• Improved fire safety
• Low smoke, fume, non-halogen
(LSFOH) formulations
ECCOH™ XL Cross-Linkable Solutions
• Non-halogen, low smoke, toxicity,
& corrosiveness
• Excellent mechanical & electrical
properties
• Easily processed
• Operating temperature of 90°C
• Moisture cure technology
Synprene™ Flame Retardant
Thermoplastic Elastomers
• Low temperature
brittleness (LTB) resistance
• Easily colored
FireCon™ CPE Insulation Jacketing
Formulations
• Resistance to harsh environments
• Sunlight resistance
ECCOH™ XL 8148 Non-halogen, low smoke, toxicity, & corrosiveness EN50618
Syncure™ S100FH Horizontal flame UL 44
Syncure™ S100FH-XUV Horizontal flame, UV resistant UL 44
Syncure™ S100FH-UV Horizontal flame, FV-1 flame, UV resistant UL 44, UL 4703
Syncure™ S100FV VW-1 flame UL 44
Syncure™ S100FV-UV VW1, UV resistant UL 44
Syncure™ S112NA Non-flame retardant CSA 22.2
Syncure™ S120NA Non-flame retardant NSF 61
Syncure™ S200FH Horizontal flame, DBDPE-free UL 44
Syncure™ S200FV VW-1, DBDPE-free UL 44
INSULATION FOR POWER CABLE SYSTEMS
Low Voltage Power Cables
• Resistance to heat, oil, creep, & abrasion
• Low capital investment
INSULATION & CROSS-WEBS FOR DATA CABLE SYSTEMS
Category Cables
• FEP alternative
• Low dielectric constant
• High extrusion speeds & thin wall capability
• Flexibility
Maxxam™ FR 0521-48 R1 Low smoke & fume, non-halogen UL 444
Maxxam™ FR 0587-21 R3 Halogenated to plenum performance UL 444
Optical Fiber Cables
• Resistance to harsh environments, chemicals, & sunlight
• Low temperature brittleness (LTB) resistance
• Low smoke & toxicity
ECCOH™ 6649 UV Low DD Low smoke & fume, non-halogen Meets customer-specific
flame requirements
Coaxial Cables
• Flexibility
• Low dielectric constant
• Uniform cell structure
• Crush & heat resistance
Maxxam™ SY 89-22-7 Foamable Meets customer-specific
flame requirements
JACKETING FOR POWER & DATA CABLE SYSTEMS
Low & Medium Voltage Jacketing
• Resistance to harsh environments, chemicals, & UV degradation
• Low temperature brittleness (LTB) resistance
• Low smoke & toxicity
• Flexibility
• High extrusion speeds
• Easily colored
FEATURES SUBMARKETS & USES
FireCon™ CPE 30-33 RoHS Black Flame retardant, flexible Building & construction, industrial,
FireCon™ CPE 37-36 RoHS Black Flame retardant, flexible Building & construction, industrial,
FireCon™ CPE 30-20 RoHS Natural Flame retardant, flexible Building & construction, industrial,
ECCOH™ 5549 UV Low smoke & fume, non-halogen,
flame retardant Building & construction, industrial
ECCOH™ 6649 UV Low DD Low smoke & fume, non-halogen,
flame retardant Optical fiber, ducts
ECCOH™ 5981 UV Low smoke & fume, non-halogen,
flame retardant Industrial, Teck 90 wire
Synprene™ RT5180 Flame retardant, LTB resistance Building & construction, industrial
Synprene™ RT5180UV Flame retardant, LTB resistance Building & construction, industrial
Synprene™ RT3870M Flame retardant, LTB resistance Building & construction, industrial
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/wire-cable-1-pager.pdf
APPLICATIONS: Power cables, Ethernet category cables, industrial cables, solar installation cables, coaxial cables,
fiber optics, hybrid cables
SYNCURE™
Cross-Linked Polyethylene for Power Cable Insulation
• Resistant to heat, oil, creep and abrasion
• Fast extrusion speeds
• UL 44 & UL 4703 flame performance
• UL/CSA bulletins
MAXXAM™ FR W&C
Flame Retardant Polypropylene for Category Cable
Insulation and Cross-Webs
• Alternative to FEP
• Low dielectric
• Thin wall extrusion capabilities
• UL 444 & plenum yellow card flame performance
FIRECON™
Flame Retardant Chlorinated Polyethylene
for Industrial Cable Jackets
• Resistance to harsh environments
• Low temperature properties
• UV resistance
• UL 44 flame performance
ECCOH™ LSFOH
Low Smoke and Fume, Non-Halogen for Insulation
and Jackets
• Low smoke and toxicity
• Improved fire safety
• Resistance to chemicals
• UL44 and CPR flame performance
ADDITIONAL SOLUTIONS
MAXXAM™ SY
Foamed Polypropylene for Coaxial Cable Insulation
SYNPRENE™
Flame Retardant Thermoplastic Elastomers
POLYMIX™
Customer Proprietary Formulations
For more information, please visit avient.com
or call +1.844.4AVIENT (+1.844.428.4368).
https://www.avient.com/sites/default/files/2024-09/Maxxam FR Polyolefin Formulations - Product Overview.pdf
Excellent
chemical
resistance
and insulation
properties.
Excellent
chemical
resistance
and insulation
Increased
tensile strength
and stiffness.
Excellent
chemical
resistance
and insulation
Good tensile
strength and
stiffness.
https://www.avient.com/sites/default/files/2021-01/wire-and-cable-one-pager.pdf
APPLICATIONS: Power cables, Ethernet category cables, industrial cables, solar installation cables, coaxial cables,
fiber optics, hybrid cables
SYNCURE™
Cross-Linked Polyethylene for Power Cable Insulation
• Resistant to heat, oil, creep and abrasion
• Fast extrusion speeds
• UL 44 & UL 4703 flame performance
• UL/CSA bulletins
MAXXAM™ FR W&C
Flame Retardant Polypropylene for Category Cable
Insulation and Cross-Webs
• Alternative to FEP
• Low dielectric
• Thin wall extrusion capabilities
• UL 94 & plenum yellow card, V-2, V-0 & 5VA
fire performance ratings
FIRECON™
Flame Retardant Chlorinated Polyethylene
for Industrial Cable Jackets
• Resistance to harsh environments
• Low temperature properties
• UV resistance
• UL 44 flame performance
ECCOH™ LSFOH
Low Smoke and Fume, Non-Halogen for Insulation
and Jackets
• Low smoke and toxicity
• Improved fire safety
• Resistance to chemicals
• UL44 and CPR flame performance
ADDITIONAL SOLUTIONS
MAXXAM™ SY
Foamed Polypropylene for Coaxial Cable Insulation
SYNPRENE™
Flame Retardant Thermoplastic Elastomers
POLYMIX™
Customer Proprietary Formulations
For more information, please visit avient.com
or call +1.844.4AVIENT (+1.844.428.4368).
https://www.avient.com/news/avient-joint-study-borealis-reveals-wide-range-color-options-recycled-plastics
Homepage
//
News Center
//
Avient Joint Study with Borealis Reveals Wide Range of Color Options for Recycled Plastics
K 2022, the world’s largest plastics industry event, will take place from 19 to 26 October 2022 in Düsseldorf, Germany.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/sites/default/files/2020-08/advanced-composites-overview-brochure_0.pdf
AVIENT
ADVANCED
COMPOSITES
OVERVIEW
LOWER
ENERGY
COSTS
Requires less
energy during
installation
and use
INCREASE
COMPETITIVE
ADVANTAGE
Customizable
solutions for
specific
application
needs
REDUCE
PRODUCT
LIFECYCLE
COSTS
Lower
installation
time, as well as
warranty and
�part replacement �
expenses
EXTEND
PRODUCT
LIFETIME
Corrosion,
flame, fatigue
and UV
resistant for
improved
durability
DESIGN
STRONG,
LIGHTER
WEIGHT
COMPONENTS
Up to 75%
lighter than
steel and up
to 25% lighter
than aluminum
ADVANCED COMPOSITES
An exceptional alternative to traditional materials such
as wood, ceramic and metal, advanced composite
solutions enable designers to:
• Design lighter weight structural components for
increased lifetime performance and improved
fuel efficiency—higher strength-to-weight ratios
to exceed the structural performance of traditional
materials while significantly reducing weight—up
to 75% lighter than steel and up to 25% lighter
than aluminum
• Extend product lifetime to reduce part
replacement and decrease warranty expenses—
the corrosion, weather, flame and fatigue
resistance of composite solutions improve
component durability
• Reduce product lifecycle costs—the extended
product lifetime, along with the potential for
reduced installation time and cost due to the lighter
weight of composite solutions, significantly reduces
the associated cost over the lifetime of a part
• Lower energy costs—by leveraging a higher
strength-to-weight ratio, composite solutions
allow designers to engineer products that require
less energy or power during installation and use
• Increase competitive advantage—Avient
advanced composite solutions can be customized
to provide electrical insulation, thermal insulation,
radiopacity, low thermal expansion, flexural
memory and load damping, while delivering
desired performance and aesthetic specifications
TRANSPORTATION
Truck floors, liners and aerodynamic components,
rail car doors and panels, automotive structural
solutions, leaf springs, traffic safety markers
and delineators, air cargo unit load devices (ULDs)
The Avient advanced composites portfolio offers customized solutions
to serve a full range of markets and industries, including:
USES & APPLICATIONS
ENERGY
Wind turbine blade stiffening components,
sucker rods, oil & gas production solutions
BUILDING & CONSTRUCTION
Structural blast protection, garage doors, modular
construction, temporary shelters, architectural
columns, concrete and masonry reinforcements,
pipe reinforcement
HEALTHCARE
External orthopedic fixators, endoscopy wands,
prosthetics
MARINE
Panels for decking, bulkheads, cabinets, doors,
transoms, ceilings; reinforcements for stringers;
sail battens
CONSUMER & RECREATION
Archery bow limbs and risers, furniture springs, diving
board springs, golf flagpoles, snowsports equipment,
sporting stick shafts, paddle shafts, lightweight and
extendable mast structures
ELECTRICAL &
TELECOMMUNICATIONS
Utility poles and cross-arms, high voltage transmission
& distribution insulator cores, surge arresters, bus bar
covers and electrical tool components
INDUSTRIAL
Pallet stiffeners, pipe reinforcement, conveyor springs,
dock shelters
PROCESSES &
CAPABILITIES
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset
or thermoplastic resins in continuous forming processes.
These methods include:
PULTRUSION
• Fibers are impregnated with liquid thermoset
resins, then pulled through a heated die to cure
the resin and form the product
• This continuous, automated manufacturing
process creates constant cross section profiles
of any pre-determined length with consistent,
uniform quality and exceptional mechanical
performance
• Applications include rods and profiles of various
lengths and complexities, such as utility poles,
insulator core rods and structural beams
CONTINUOUS FILAMENT WINDING
• Combines the principles of filament winding with
pultrusion to create constant or tapered cross-
sectional tubing in precision sizes
• The unique axial and biaxial fiber orientation
provides flexural and tensile strength, as well as
crush and burst resistance
• Applications include lightweight shelter frames
and sporting goods components
CONTINUOUS RESIN TRANSFER MOLDING (CRTM™)
• Engineered core materials are sandwiched
between structural composite laminate face sheets
• Continuous composite sandwich panels feature
high specific strength and stiffness-to-weight ratio
• Applications include ballistic resistant panels,
truck floors and rail car doors
CONTINUOUS FIBER REINFORCED THERMOPLASTICS
• Fully recyclable tape, X-Ply™ (0°/90°), and other
multi-ply configurations with widths up to 10' wide
• Sandwich panels in unlimited lengths,
up to 6" thick and 10' wide
• High volume production capacity
• Applications include structural and aerodynamic
components in transportation, and reinforcement
of materials such as wood and metal
THERMOSET COMPOSITE LAMINATES & BARSTOCK
• Unidirectionally reinforced barstock, laminates
and hybrid composites engineered to maximize
deflection and fatigue resistance
• Customizable shapes and sizes
• Applications include archery bow limbs, flat
springs, prosthetics, sporting equipment
THERMOSET FINISHING OPERATIONS
• Customized finishing capabilities for barstock and
laminates including machining, water-jet cutting,
profiling/shaping, sanding, slitting, laminating,
molding and coatings
TESTING CAPABILITIES
• Mechanical – Flexural, tensile, compression, shear,
fatigue, impact resistance
• Physical – Specific gravity/density, Barcol
hardness, water absorption, void content,
resin/fiber content, dye penetrant, viscosity
• Thermomechanical – Coefficient of linear thermal
expansion, glass transition temperature, deflection
temperature, degree of cure, curing properties
• Electrical – High-voltage, low current dry arc
resistance of solid electrical insulation, dielectric
strength, water diffusion
ABOUT AVIENT
ADVANCED COMPOSITES
The Avient advanced composites portfolio
consists of Glasforms™, Gordon Composites™
and Polystrand™ branded materials.
https://www.avient.com/company/sustainability/sustainability-report/products/markets/5g-case-study
ECCOH™ Micromodules and ECCOH™ + Syncure™ 5G Hybrid Cable Insulation + Jacket materials are specifically designed to for optical fiber components.
https://www.avient.com/news/polyone-launches-moisture-cured-eccoh-xls-non-halogen-wire-cable-applications
With superior shelf life, ECCOH XLS flame-retardant material for wire and cable jacketing (sheathing) and insulation avoids logistics concerns common with other crosslinking methods.