https://www.avient.com/sites/default/files/2020-09/crtm-panel-product-bulletin-2020.pdf
Tailored to customer design and
performance specifications, panels are engineered
with custom formulated resins, structural core
materials, and fibers to achieve specific stiffness,
strength, weight, performance and cost targets.
The unique manufacturing process
yields uniform quality throughout the panel,
ensuring complete resin impregnation, high
fiber volume content, low void content, uniform
thickness, and core bonding throughout.
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
CAPABILITIES
• Prototype part sampling
• Tooling validation
• Process optimization
• Material configuration
• Application development support
• Laminate analysis
• Mechanical system analysis
• Resin flow with laminate inserts
• Finite Element Analysis
EQUIPMENT SPECIFICATIONS
Injection Molding
• Milacron-Fanuc Roboshot α-S15OiA with
4-axis robot
• Maximum shot capability at 171 grams
with a clamping for 198 tons
• Trial molds include a 4"x6" flat plaque
and a 3"x10" hat stiffening member
Compression Molding
• 450 ton down acting press
• 39" x 39" platen size
• Features automatic shuttle table with
IR preheat oven
Material Testing
• Instron Model 5982 Universal Testing System
with 100 kN load capacity
• AVE2 non-contacting video extensometer with
digital image correlation capability
• Environmental chamber that enables testing
from -150° to 350° C
PRODUCT BULLETIN
PROCESSABILITY
MEETS PERFORMANCE
Polystrand™ advanced thermoplastic
composites combine high strength,
unidirectional, continuous fibers with
engineered thermoplastic resins to create
continuous fiber reinforced thermoplastic
(CFRTP) materials that feature exceptional
strength-to-weight ratio and high impact
resistance.
https://www.avient.com/sites/default/files/2023-10/Nonwoven Colorants and Additives Brochure_A4.pdf
CESA™ FIBER
ADDITIVES
ELECTRET
In filtration applications, nonwoven fabrics
are often electrically charged to improve the
filtration of fine particles.
Recommended use: nonwovens exposed
to sunlight in construction, transportation
or any outdoor application
REMAFIN™ FIBER
COLORANTS
WHITE
White nonwovens are predominantly used for
hygiene products.
https://www.avient.com/sites/default/files/resources/Marine%2520Panels%2520Application%2520Bulletin.pdf
Our high fiber volume,
glass-reinforced thermoplastic panels and
continuous resin transfer molding (CRTM)
thermoset sandwich panels can streamline
production and reduce system costs by
eliminating assembly steps such as welding,
drilling, bolting and riveting.
Our composite panels are custom engineered
by varying core thicknesses to increase or
decrease stiffness; by varying core materials
(including end-grain balsa, foam or engineered
woods) to increase or decrease weight; by
varying fiber to modify the stiffness-to-weight
ratio; and by varying the base polymer to
increase or decrease strength
https://www.avient.com/sites/default/files/2021-04/bergamid-electronic-connectors-case-study.pdf
Traditionally, many connectors of this type are produced
using liquid crystal polymers (LCPs) formulated with carbon
fiber.
Meet targeted cost-performance requirements – The
selected resin must offer significant savings over the
current LCP/carbon fiber formulation through material
and/or manufacturing savings, thus enabling penetration
of the low-cost computer market with a competitive
connector.
https://www.avient.com/sites/default/files/2022-11/Color Trends in Pet Products.pdf
Add homey touches to pet products,
such as soft colors, natural fibers and fabric effects, to allow
them to blend into home decor.
Explore the use of
sustainable materials, such as coconut
fibers or recycled plastics, to reduce your
brand’s environmental footprint.
https://www.avient.com/sites/default/files/2024-08/Automotive General Design Technology Guide.pdf
COLOR EFFECTS SUGGESTED
(please click on link below
IP Components
Door Trim
Console
Seat Back Panel
Talc-Filled PP/
TPO
Metallic
Metallic
(larger flakes - mimics paint)
Granite
Granite
(specks)
Marble
Lower Pillars
Quarter Trim Panel
Seat Side Shield
PP (unfilled)
Granite
Granite
(specks)
OnColor REC Colorants
(seat shields)
Marble
Upper Pillar Trim
Grab Handles
Headliner
TPO
Bright Colors
(grab handles)
Granite
(fibers - minimal pillars)
Shifter Knobs TPU
Metallic
Laser Marking
Granite
Marble
COLOR EFFECTS SUGGESTED
(please click on link below
Door Trim Pull Cup
Console Cupholder Bezels
Console Decorative Bezels/
Trim Rings
ABS
Metallic
(bright chromatic colors)
Metallic
Marble
Laser Marking
(pattern on metallic)
Shade Mirrors
Rearview Mirror
Overhead Console
Bin Tray
PC+ABS
Marble
Granite
Headrest Guides HDPE Metallic
Bin & Pullcup Mats
Cupholders
Overmolding
TPE
Laser Marking
Marble
Granite
Sun Visor Vanity Frame
Door Handle Bezels
Switch Bezels
Armrest Pullcup
GF PA Metallic
A/C Vent Vanes
Door Handle
Seat Handle
Carpet Clips
GF PA
Metallic
Granite
COLOR EFFECTS SUGGESTED
(please click on link below
Lower Pillars
Quarter Trim Panel
Seat Side Shield
POM
Metallic
Metallic
Granite
Bezels
Lenses
PMMA Translucent/Tint/Fluorescent
Bezels
Lenses
ASA Light Diffusion
Exterior Badging
Exterior Mirrors
ASA
Metallic
Laser Marking
Metallic
1.844.4AVIENT
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Copyright © 2024, Avient Corporation.
Solid Metal
Various Shades
Larger Flakes
LASER MARK PATTERN
on Metallic
LASER MARKING
GRANITE
Specks
GRANITE
Fibers
MARBLE
TRANSLUCENT/
TINT/FLUORESCENT
LIGHT DIFFUSION
ONCOLOR™ REC POLYMER COLORANTS
Color concentrate derived from recycled content such as end-of-life tires
• Sustainable alternative to virgin carbon black
• Retains performance characteristics of traditional carbon black
• Available for multiple resins and custom solutions
Visit us at
avient.com
https://www.avient.com/sites/default/files/resources/Polyolefins%2520Product%2520Selection%2520Guide.pdf
Under the
Maxxam™ brand, standard grades
are formulated with any combination
of calcium carbonate, glass fiber,
mica and talc to provide a desired
balance of properties, including
stiffness, durability, impact resistance
and heat resistance.
Lightweight solution for parts typically manufactured in metal,
long glass fiber polypropylene or reinforced engineered plastics.
Focused on sustainable growth platforms, we support you with:
• Twin-screw compounding, drum tumbler mixing, injection molding and compression
molding
• Full physical, analytical, weathering and burn testing capabilities designed to shorten the
time to market for new products and applications
• State-of-the-art innovation centers complete with customer meeting space for real time
analysis and collaboration
Our global experience in developing filled or fiber reinforced formulations provides unmatched
value for you!
https://www.avient.com/sites/default/files/2022-06/Nymax BIO Bio-based Polyamide Solutions Processing Guide.pdf
NYMAX™ BIO
BIO-BASED POLYAMIDE SOLUTIONS
PROCESSING GUIDE
1 NYMAX BIO
Formulated in glass fiber-filled or unfilled
materials, Nymax™ BIO formulations utilize
between 16 and 47 percent natural filler from
renewable plant-based raw materials, reducing
the carbon footprint value significantly at the
beginning of the product lifecycle.
These highly
engineered formulations deliver comparable
performance to traditional PA66 glass fiber-
filled materials, plus the bio-derived solutions
offer lower warpage and have excellent surface
appearance and colorability.
Regrind is not suggested—glass fiber reinforce material will lose strength
after regrind
Mold Design Recommendations
Gates
1.
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
These materials are based on select
engineering thermoplastic resins that are formulated with reinforcing additives such as carbon fiber, glass fiber and glass beads.
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap
to parting line
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed and lower
molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Increase shot size
• Increase injection rate
• Increase packing pressure
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
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Copyright © 2020, Avient Corporation.