https://www.avient.com/content/long-fiber-pultrusion-manufacturing-process
A compounding extruder connected to the impregnation die functions as a melt pump feeding molten thermoplastic polymer into the process.
Instead of simply coating fiber tows with polymer – inside PlastiComp’s impregnation die individual filaments in the fiber tows are spread apart so each is encapsulated with thermoplastic polymer.
This fiber to polymer bond is key to obtaining optimum performance and having a true composite material.
https://www.avient.com/sites/default/files/2025-02/Edgetek FR_Server Cabinets Internal Hold - case study snapshot.pdf
SBD cordless power tool
GLOBAL CLOUD
SERVICE PROVIDER
I N T E R N A L H O L D O F S E R V E R
C A B I N E T S
• PC-based solution with good impact strength
• UL 94 V-0 certification
• Dimensionally stable
• Offered a 40% glass fiber-reinforced PC solution
with high modulus and high impact strength
• Achieved a UL 94 V-0 flammability rating at 3.0 mm
• Provided pre-colored formulation that met specific
white requirements and maintained good color
stability even after long-term production at high
temperatures
• Ensured high flowability so the material could be
injected with low pressure, avoiding damage to the
metal frame
Edgetek Engineered Polymer Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations
Slide 1: Global cloud service provider
https://www.avient.com/sites/default/files/2021-04/edgetek-nylon-power-tool-case-study-one-pager.pdf
POWER TOOL
MANUFACTURER
P I S T O N R I N G A N D
C O N N E C T I N G R O D F O R
P O W E R T O O L
• Exceptional mechanical properties
• Good wear and abrasion resistance
• High purity and light weight
• Worked directly with the manufacturer from
design to molding to better understand and
satisfy key requirements
• Improved strength, stiffness and stability
with one-stop technology service to best
meet customer’s needs
• Provided lightweighting solution to help
customer achieve its sustainability goal
Edgetek™ PK PEEK Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/edgetek-pk-peek-formulations
https://www.avient.com/sites/default/files/2022-05/Bergamid-Racing Wheel-Application snapshot_0429.pdf
Bergamid-Racing Wheel-Application snapshot_0429
CONSUMER
ELECTRONICS BRAND
G E A R O F R A C I N G W H E E L
• Achieve high strength and abrasion resistance
• Deliver smooth, quiet functionality and minimize backlash
for improved control
• Delivered glass fiber reinforced nylon
formulation to meet the requirements for high
strength and abrasion resistance
• Offered local service and support, which
helped to accelerate production
• Provided stable supply despite the nylon
shortage issues in the market
Bergamid™ Polymer Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/sites/default/files/2022-08/ColorMatrix Excelite Product Bulletin.pdf
Formulations
typically feature a combination of exothermic
and endothermic agents which, when under
thermal decomposition, cause gas to evolve
forming a cellular structure in the polymer matrix.
Excelite additives are not subject to significant
thermal exposure in the manufacturing process, so
the formulations are optimized for decomposition
during the customer process.
PRODUCT BULLETIN
EXCELITE - COMMON FORMULATIONS
USAGE RATES
Typically Excelite additives are dosed between 0.2% and 1.2% depending on the polymer, application and the
density requirement.
https://www.avient.com/sites/default/files/2023-01/Mevopur Healthcare Functional Additives_Laser Welding Additives for Medical Devices Application Bulletin.pdf
Since
polymers interact differently with laser energy,
making them more or less suitable for laser welding,
special polymer solutions can be used to enhance
a polymer’s ability to interact with the laser energy
and achieve a good weld.
Ready-to-use formulations
can be offered to solve any dispersion issues.
KEY CHARACTERISTICS
• Manufactured at four ISO 13485 certified sites,
providing global consistency and increased
security of supply
• Documented change control beyond CAS
number, reducing risk of change
• Available as additive concentrates, ready-to-use
additive formulations or ready-to-use additive/
colorant formulations for different polymers
REGULATORY SUPPORT
• Raw materials tested to:
- ISO 10993-1 and USP biological
evaluation
- European Pharmacopeia 3.1.3/3.1.5
(polyolefin)
- USP (polyethylene)
- ICH Q3D elemental impurities
• Registered Drug Master File (Type III) and/or
Device Master File
• Food contact established with FDA/EU*
APPLICATION BULLETIN
* FDA/EU compliance information available upon request; exceptions may occur
Healthcare use limitations apply—see below.
https://www.avient.com/knowledge-base/article/thermoplastic-elastomer-tpe-faqs?rtype[]=1164
When a product is classified as an "FDA grade" material, it designates that only 21 CFR, parts 170-199 approved materials are used in its formulation.
Softening/melt temperatures vary with polymer type and grade.
As with other elastomer properties, shrinkage often varies with the direction of polymer flow.
https://www.avient.com/knowledge-base/article/thermoplastic-elastomer-tpe-faqs
When a product is classified as an "FDA grade" material, it designates that only 21 CFR, parts 170-199 approved materials are used in its formulation.
Softening/melt temperatures vary with polymer type and grade.
As with other elastomer properties, shrinkage often varies with the direction of polymer flow.
https://www.avient.com/knowledge-base/case-study/computer-mouse-goes-premium-soft-touch
LubriOne™ Internally Lubricated Formulations
Internally Lubricated Formulations: LubriOne™
Reduce friction, noise, vibration and heat buildup with these wear-resistant formulations
https://www.avient.com/knowledge-base/case-study/computer-mouse-goes-premium-soft-touch?rtype[]=1124
LubriOne™ Internally Lubricated Formulations
Internally Lubricated Formulations: LubriOne™
Reduce friction, noise, vibration and heat buildup with these wear-resistant formulations