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Injection molding parameters and guidelines for glass-filled and high impact polyketone materials
Injection molding parameters including barrel temperatures, melt and mold temperatures, drying conditions, and processing guides for the impact-modified nylon (PA6) Artisan™ AR6000 Series
Injection molding parameters including barrel temperatures, melt and mold temperatures, drying conditions, and processing guides for Trilliant™ HC8910 and HC8920
https://www.avient.com/sites/default/files/2021-06/edgetek-et8900-cr-processing-guide.pdf
Edgetek™
ET8900 CR SERIES
PROCESSING GUIDE
EDGETEK ET8900 CR THERMOPLASTICS
Injection Molding Parameters
The barrel temperatures below should be used only as a reference point.
Actual melt temperatures should
be measured using a pyrometer to ensure consistent and accurate processing.
Zone 2 - Center 420°F 460°F 215°C 235°C
Zone 3 - Front 430°F 470°F 220°C 240°C
Nozzle 440°F 480°F 225°C 250°C
MELT & MOLD
TEMPERATURES ENGLISH (°F) METRIC (°C) COMMENTS
Melt Temperature 440°F 480°F 225°C 250°C
Wipe down mold
surface after each
production run.
https://www.avient.com/news/avient-announces-asia-manufacturing-and-availability-cesa-non-pfas-process-aid
It helps reduce melt fracture, eliminate die build-up, and lower torque for higher throughput.
FDA, and EU food-contact safety regulations.
Media Relations Contacts
https://www.avient.com/news/avient-launches-non-pfas-process-aid-extrusion-applications-npe-2024
It aids in reducing melt fracture, eliminating die build-up, and lowering torque for higher throughput.
Media Contact
Nicole DeChant
Avient Corporation
nicole.dechant@avient.com
Media Relations Contacts
https://www.avient.com/investor-center/news/avient-collaborates-oceanworks-expand-use-recycled-ocean-plastics
The marketplace offers 100s of ocean and averted plastic resins, textiles, and products from trusted suppliers worldwide.
Investor Relations Contact: Giuseppe (Joe) Di Salvo, Vice President, Treasurer and Investor Relations, Avient Corporation, +1 440-930-1921, giuseppe.disalvo@avient.com; Media Contact: Kyle G.
Investor Contacts
https://www.avient.com/simpli5-understanding-performance-factors-quality-ink
When choosing an ink, consider the following five points of performance:
5 Points of Performance
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER
FORMULATIONS
PRIME & RECYCLED
NYLON THERMOPLASTICS
PROCESSING GUIDE
2 Nymax Polymer Formulations
Nymax™ and Nymax™ REC Formulations
Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and
with various levels of glass fiber and mineral reinforcements.
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate
and lower molded in stress
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature
too low
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
Insufficient packing • Increase hold pressure and time• Increase shot size
Processing Guide 5
Problem Cause Solution
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures• Decrease mold temperature
Insufficient
material volume
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection rate
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection rate
Melt and/or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
Loose clamp • Reset mold height• Increase clamp tonnage
Shrink
Too much
shrink
• Increase cooling time
• Decrease mold temperature
Too little
shrink
• Decrease cooling time
• Increase mold temperature
Troubleshooting Recommendations
6 Nymax Polymer Formulations
Troubleshooting Recommendations
Problem Cause Solution
Burning
Process related
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection rate
Mold design • Clean, widen and increase number of vents• Increase gate size to reduce shear
Wet material
• Check moisture.
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase injection rate
• Increase mold temperature
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Process related
• Increase cooling time
• Increase melt temperature
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Processing Guide 7
Troubleshooting Recommendations
Problem Cause Solution
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease pack and hold pressure
• Adjust transfer position
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease cooling time
Mold design • Increase draft angle• Polish cores in direction of ejection
Part is too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
1.844.4AVIENT
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Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2023-08/QRG for suppliers on CSP order management%5B87%5D.pdf
1
How to manage Purchase Orders
through the Coupa Supplier Portal
(CSP) Suppliers Guide
For Avient Suppliers
The Coupa Supplier Portal (CSP) is a no-cost tool for suppliers that makes working with your
clients, such as Avient, easier and smoother.
It is recommended you contact Avient directly
if you plan on not fulfilling the order.
Contact your customer Avient
representative to get the PO back on track.
https://www.avient.com/news/avient-present-lightweighting-design-innovation-and-sustainable-additive-solutions-plastics-automotive-engineering-conference
Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint
Media Contact
Nicole DeChant
Avient Corporation
nicole.dechant@avient.com
Media Relations Contacts
https://www.avient.com/company/sustainability/sustainability-report/planet/waste
While our goal focuses on waste impacts from our direct operations, we also seek opportunities along our value chain to work with suppliers to reduce waste associated with shipping materials and with customers by offering products that incorporate recycled content or extend the useful life of a product.
The plan includes a range of options, including repurposing scrap composite rods as fence posts, recycling of scrap glass, and recycling of composite finished goods.
Avient’s global operations participate in Operation Clean Sweep, whose overarching goal is to ensure that every plastic resin handling operation achieves zero loss of pellet, flake, and powder.