https://www.avient.com/sites/default/files/2024-10/Edwards Ballistic Panel Case Study.pdf
Army Corps Engineers’ Engineer Research and
Development Center (ERDC) Survivability Engineering
Branch enlisted the expertise of Edwards Design and
Fabrication, an Alabama-based equipment fabricator for
commercial and government research and development
organizations.
https://www.avient.com/sites/default/files/2025-03/CAI Solutions for Recycled Resins in E_E Applications Product Bulletin _A4.pdf
MECHANICAL RECYCLING TESTING
FACILITY
Our CycleWorks™ Innovation Center in Italy
provides the necessary research environment to
test and evaluate plastic recycling in real-world
conditions.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
Piranha’s unique composite propeller
design consists of a center hub with three or four slots
for inserting interchangeable blades of varying size
and pitch.
https://www.avient.com/sites/default/files/2020-11/2020-trilliant-hc8910-hc8920-processing-guide.pdf
Zone 2 - Center 420°F 460°F 215°C 235°C
Zone 3 - Front 430°F 470°F 220°C 240°C
Nozzle 440°F 480°F 225°C 250°C
Melt & Mold
Temperatures English (°F) Metric (°C) Comments
Melt Temperature 440°F 480°F 225°C 250°C Wipe down mold
surface after each
production run.Mold Temperature 125°F 200°F 50°C 90°C
Notes
These guidelines are based on lab results, and their values may not reflect actual processes using
different machinery.
https://www.avient.com/sites/default/files/2023-11/Cesa Anti-Block Slip LS Product Bulletin_A4.pdf
Current packaging trends also place sustainability
front and center.
https://www.avient.com/sites/default/files/2024-06/reSound REC TPEs for Automotive Interiors _AF 7210 series_ Product Bulletin.pdf
KEY CHARACTERISTICS
• Contains 51–59% recycled content, with a
minimum of 37% from PCR sources, including
closed-loop feedstock
• Provides comparable performance to virgin
TPEs
- Good UV stability
- Meets VIAQ standards for odor and fogging
• Supports compliance with the ELV Directive
• Provides a more sustainable alternative to
virgin TPE grades and supports a reduction in
product carbon footprint (PCF)
• Can be injection molded and overmolded
onto PP
KEY APPLICATIONS
The reSound REC TPEs – AF 7210 series has
been developed for use in automotive interior
applications such as cup holder mats, phone
charging mats, peddle covers, boot/trunk lining,
HVAC flaps and other center console parts.
https://www.avient.com/sites/default/files/2024-11/Edwards Ballistic Panel Case Study.pdf
Army Corps Engineers’ Engineer Research and
Development Center (ERDC) Survivability Engineering
Branch enlisted the expertise of Edwards Design and
Fabrication, an Alabama-based equipment fabricator for
commercial and government research and development
organizations.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Processing Guide 3
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Comments
1.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
At the recycling facility, PET and rPET
materials are separated from non-plastics and other plastics, then compressed and
gathered into bales for easy transportation to a processing center.
At the processing center, the compressed PET is separated by color, crushed into small
flakes, cleaned, and dried.
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
Diving Deeper into TPEs
https://www.avient.com/discover-tpes-healthcare
https://www.avient.com/polyone-develops-new-silicone-alternative-tpe-medical-tubing
Taking the
Next Steps
More technical and detailed information on thermoplastic elastomers
can be found on our TPE Knowledge Center and TPE FAQ page.
https://www.avient.com/products/thermoplastic-elastomers/tpe-knowledge-center
https://www.avient.com/services/how-resources/tpe-faqs
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