https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
From resin
formulations to composite matrix and
fiber configurations, we can help you
develop the combination that
will meet your specific needs.
DESIGN
Finally, when creating a component that
will meet your application requirements
efficiently and economically, it’s
important to consider design early
in the development process.
WHEN YOU WORK WITH Avient
From concept to component, you can leverage Avient’s expertise throughout the development cycle in three key
areas: Materials, Processing & Design
DE
SI
GN
MATERIALS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-04/Fiber Colorants and Additives Brochure.pdf
Whether in solid or liquid form, our fiber
concentrates are developed for use in the more
sustainable process of spin-dyeing, or dope-dyeing,
which requires no water and less energy than other
dyeing methods.
Lower-concentration solutions can be
developed to meet specific customer needs
Product range
• Flame retardants to reduce flammability of
fibers and fabrics especially in building and
construction applications
• Light stabilizers to protect fibers used outdoors
or exposed to sunlight against UV light
• Antimicrobials to protect hygienic fiber products
from bacteria proliferation
• Antistatics to reduce electrostatic charges
• Antioxidants to reduce polymer oxidation during
spinning and protect fabrics during service life
• Optical brighteners to provide a brilliant white
effect and blueish hue
• Electrets to retain electrostatic charge on the
polymer surface for a longer period of time in
filtration applications
• Hydrophobics to impart durable water repellency
• Chain extenders for recycled polyester fibers
• Others on request
Product characteristics
• Good spinnability
• Fiber-specific QC and protocols
• Lot-to-lot consistency
• Carriers: PET, PBT, PA 6, PP, and others
• Possibility to combine colors and additives into
a combination concentrate for convenience
• Product guidance from our fiber expert team
• Focus on safe and sustainable formulations
• Continuous filaments (POY, FDY, HOY, BCF)
• Long and short spinning staple fiber
• Nonwoven processes (spunbond and meltblown)
Cesa™ Fiber
Additives
MagIQ™ Liquid Fiber
Colorants & Additives
Multiple color production
• Depending on the manufacturing set-up, several
injection points can be added to enable multiple
color production at the same time on a single
extruder
Batch size flexibility
• Fiber producers can manufacture anything from
a few kilograms to hundreds of tons using the
same simple process
Rapid color changes
• No extruder contamination and easy color-on,
color-off operation increases color change speed
Waste reduction
• Rapid color changes, precise metering and
the ability to adjust color in-line reduces waste
during color changeovers
Continuous metering & long spin pack life
• High pigment and dye concentrations mean
fewer pack changes are required
• Where color is running low for larger volume
runs, low level metering sensors alert operators
and packs can be changed without disrupting
production
In-line IV adjustment
• Specialist additives are available to adjust
Intrinsic Viscosity (IV) in-line for rPET
applications
• These additives are available as single products,
or can be combined with color to create a multi-
functional formulation
Color design service
• Avient offers a dedicated color design service to
help shorten product development cycles and
enhance market agility
Liquid color processing
• Formulations are stable at temperatures up
to 60°C and retain good flow properties at
temperatures as low as 10°C
• These formulations can help lower yarn friction
and abrasion, and there is no fuming
or evaporation during production
Avient’s liquid fiber colorant technology combines advanced liquid color
formulations with state-of-the-art, high-pressure metering equipment to
enable late-stage injection of liquid color for spun-dyed polymer melt.
https://www.avient.com/sites/default/files/2023-01/Mevopur Colorants _ Additives Brochure.pdf
HEALTHCARE
POLYMER
SOLUTIONS
Mevopur™
Healthcare Colorants
& Formulations
Mevopur™
Healthcare
Functional
Additives
Sustainability Spotlight
Human Health
& Safety
MITIGATING RISK AT EVERY STAGE
OF DESIGN AND PRODUCTION
Mevopur™ polymer solutions are trusted products
and services developed to help medical device,
diagnostics and pharmaceutical packaging sectors
meet the growing challenges of product consistency,
compliance and reliability.
DEDICATED HEALTHCARE EXPERTS
Our global and regional team of technical specialists
provide support for multiple projects including
global transfers, troubleshooting, and developing
the right solution for each need.
REDUCED MATERIAL USE
Chemical Foaming Agents (CFA)
Mevopur CFA products are the result of Avient’s
combined experiences in the development
of chemical foaming agents for automotive
plastic components and of polymer solutions
for healthcare applications.
https://www.avient.com/sites/default/files/resources/Universal_Polyamide_Overmold_Thermoplastic_Elastomer.pdf
An Universal polyamide overmolding TPE technology has been
developed by inventing novel compatibilization technology.
This
demand has propelled the development of novel thermoplastic elastomers that will bond to
various rigid substrates.
NEW POLYAMIDE OVERMOLD TECHNOLOGY
We have developed a universal polyamide OM TPE technology platform(4).
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-dog-toy.pdf
PET SUPPLY
MANUFACTURER
D O G T O Y
• Tear strength
• Durability
• Colorability
• Formulation must not intentionally contain BPA, heavy
metals, latex, natural rubber, phthalates, or SVHC
(REACH)
• Optimized material processing and tooling
through technical services and application
development support
• Delivered a solution to address regulation
and consumer safety concerns
Versaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
Our
application development, engineering and
industrial design teams can help you to:
• Increase stiffness
• Improve impact resistance
• Reduce weight through thin-walling and
material reduction or replacement
• Add strength in high stress areas
Avient’s thermoplastic composite innovation
cell in Englewood, CO features injection and
compression molding equipment as well as design
and testing services, all under one roof.
CAPABILITIES
• Prototype part sampling
• Tooling validation
• Process optimization
• Material configuration
• Application development support
• Laminate analysis
• Mechanical system analysis
• Resin flow with laminate inserts
• Finite Element Analysis
EQUIPMENT SPECIFICATIONS
Injection Molding
• Milacron-Fanuc Roboshot α-S15OiA with
4-axis robot
• Maximum shot capability at 171 grams
with a clamping for 198 tons
• Trial molds include a 4"x6" flat plaque
and a 3"x10" hat stiffening member
Compression Molding
• 450 ton down acting press
• 39" x 39" platen size
• Features automatic shuttle table with
IR preheat oven
Material Testing
• Instron Model 5982 Universal Testing System
with 100 kN load capacity
• AVE2 non-contacting video extensometer with
digital image correlation capability
• Environmental chamber that enables testing
from -150° to 350° C
PRODUCT BULLETIN
PROCESSABILITY
MEETS PERFORMANCE
Polystrand™ advanced thermoplastic
composites combine high strength,
unidirectional, continuous fibers with
engineered thermoplastic resins to create
continuous fiber reinforced thermoplastic
(CFRTP) materials that feature exceptional
strength-to-weight ratio and high impact
resistance.
https://www.avient.com/sites/default/files/2021-04/gravi-tech-pipe-system-valve-case-study.pdf
We wanted to make it easier for our customers to
create durable piping systems by developing a plastic flapper
valve that could be easily fused onto polyethylene (PE) pipe.
THE SOLUTION
Gravi-Tech™ density-modified formulations are unique,
high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals.
https://www.avient.com/sites/default/files/2020-07/comptek-catalog.pdf
Developing the most appropriate formulation
for an application is our forte.
We have helped
customers develop parts that are:
• Wear-resistant: End products such as
bearings and sleeves that do not
require lubrication
• Conductive: Electrical and/or thermal
conductivity, in molded and extruded parts
• X-Ray opaque: Used for medical and dental
devices.
https://www.avient.com/sites/default/files/2024-02/CAI W_C Colorants and Additives for TPU Product Bulletin _A4.pdf
This can help to reduce
inventory and can allow the use of general-
purpose resin
Avient Value-Added Services
Avient supports these colorant and additive
technologies including:
• A focus on sustainability with innovative
materials and solutions to help you meet
your sustainability goals, including PCR Color
Predication Service and Product Footprint
Calculator
• Leading Color Trend and Design Services -
Trend and color insights along with product
development assistance from concept through
commercialization to optimize design and
gain speed to market
• Avient Design - A highly specialized group of
industrial designers and project engineers
that provides advanced design and detailed
analysis to foster higher levels of innovation
• Application Development and Technical
Support - Technical experts specifically
trained to work directly with your team to
solve definitive application challenges with
new or existing approaches
• Regulatory Support - Dedicated product
stewardship assisting with new product
approvals to reduce regulatory overheads
and minimize risk
• Reliable field technical services and support
- Onsite support for tool design, startup,
and production optimization to gain
manufacturing efficiencies and help resolve
technical issues