https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versalloy-tpe-cargo-rack.pdf
OFF-ROAD VEHICLE
MANUFACTURER
C A R G O R A C K
• Design freedom
• Improve process efficiency to reduce cost
• High strength-to-weight ratio
• Aesthetic appeal
• Weather and chemical resistance
• Replaced metal with a injection-moldable
thermoplastic plus TPE overmold to meet
performance demands and maintain
premium brand quality
• Provided technical support to help expand
the design and function of the cargo rack
• Reduced manufacturing costs by
eliminating the painting step from the
process
Versalloy™ TPE and thermoplastic substrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/case-study-versaflex-ce-clear-phone-case-1.pdf
PHONE CASE
BRAND
C L E A R P H O N E C A S E S
• Optically clear
• Non-yellowing
• Good stain resistance
• Bondable to PC
• Formulated a custom solution to enhance stain
resistance and tensile strength
• Collaborated on application and technical
services to help ensure end product maintained
optical clarity when texture was added
• Provided manufacturing support to reduce scrap
• Coordinated across multiple regions for supply
continuity and technical support to serve
customer’s global needs
Versaflex™ CE 3320-80 TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-07/Versollan OM- Len Compartment -Application Snapshot.pdf
AVIENT SOLUTION
MEDICAL DEVICE
MANUFACTURER
C O M P A R T M E N T C O V E R
• Improve grip with a matte rubber finish
• Comply with RoHS Directive
• Provide superior adhesion to PC/ABS
• Achieved excellent adhesion to PC/ABS at a
lower wall thickness of to 2mm
• Improved aesthetics and usability with the
rubber finish provided by our custom
formulation
• Provided quick responses to customer queries
and accelerated time to market
KEY REQUIREMENTS
GOOD ADHESION + COMPLIANCE
LEARN MORE
Versollan™ Thermoplastic Elastomers
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-11/Vehicle HVAC System Application Snapshot.pdf
TIER 1 SUPPLIER
V E H I C L E H V A C S Y S T E M
• Rapidly develop formulations for 7 types of thermoplastic
• Help Tier 1 meet VW requirements for anti-static solutions
• Able to quickly develop 7 SmartBatch (color
+ effect additive) solutions, for 7 types of
thermoplastic
• Avient formulated the TPE used in the air
vents for this HVAC system
SmartBatch™ Combination Colorants and
Additives, Cesa™ Stat Additives, and
OnFlex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/Case Study - Nymax REC - off-road vehicle.pdf
OFF-ROAD VEHICLE
MANUFACTURER
S T R U C T U R A L B O D Y
C O M P O N E N T S
• Replace metal and consolidate parts
• High strength
• Structural stiffness
• Durability
• Reduced manufacturing complexity while
maintaining strength
• Leveraged Avient Design services to
achieve consolidated part design
• Conducted mold flow analysis and guided
material selection using technical and
application expertise
Nymax™ REC Recycled Nylon Formulation –
ND 1233 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/complet-lft-trail-bicycle-suspension-link.pdf
Complet LFT - Trail Bicycle Suspension Link
PERFORMANCE
CYCLING OEM
T R A I L B I C Y C L E S U S P E N S I O N
L I N K
• Weight reduction to reduce cyclist fatigue
• Structural strength and toughness capability
• Endure repeated piston actions during use
• Replaced aluminum to reduce weight 33%
• Optimized design for metal-to-thermoplastic
conversion
• Conducted FEA performance analysis to
confirm composite met specifications
Complēt™ Long Carbon Fiber ETPU
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/complet-lft-internal-backpack-frame.pdf
MAJOR OUTDOOR
RETAILER
I N T E R N A L W I L D G A M E
B A C K P A C K F R A M E
• Simpler manufacturing process to enable higher volume
production
• Retain shape while carrying wild game load
• Toughness to survive backcountry use
• Easy cleaning after use
• Lowered production cost by substituting
injection molded composite for thermoset
layup
• Redesigned frame to meet higher structural
load requirements
• Integrated design features to ease cleaning
and improve functionality
Complēt™ Long Carbon Fiber PA66
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/Chain Extenders for rPET Fibers in Automotive - Application Snapshot.pdf
CAR COMPONENT
MANUFACTURER
A C O U S T I C A N D T H E R M A L
M A N A G E M E N T S Y S T E M S
• High rPET content without loss of tenacity
• High volume production
• Color options
• Offered a chain extender that supports
stable spinning and maintains fiber tenacity
to help achieve targeted rPET content
• Provided technical support for production
scale-up
• Proposed different color concentrates
suitable for application and polymer grade
Cesa™ Fiber Additives – chain extenders for
recycled polyester (rPET)
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-07/Versaflex-coffee machine seal-Application snapshot.pdf
SMALL APPLIANCE
OEM
C O F F E E M A C H I N E S E A L
• Soft durometers
• Good bonding to ABS
• Good flowability for easy processing
• Excellent sealing property
• Formulated a 30 Shore A TPE with excellent
peel force performance to meet the sealing
requirements
• Offered a short lead time and on-site technical
service to speed up the time to market
• Provided fast global collaboration between
regions, supporting the brand’s design team in
Europe and molders in Asia
Custom VersaflexTM Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/CCG Food Handling - Application Snapshot.pdf
APPLIANCE MAKER
F O O D H A N D L I N G & C O O K I N G
C O M P O N E N T S
• Minimize yellow / amber color tone of PEI and PES that
detracts from the perception of quality for cooking and
food service appliances
• Maintain inherent heat and steam resistance of PEI and
PES
• Food contact compatibility
• Colorants counteracted yellow tones without
sacrificing heat and steam resistance
• Achieved a more intense blue-gray shade
that reinforces appliance quality and
cleanliness and improves perception of the
food
Colorant Chromaticsä Precolor and
Masterbatch Formulations
KEY REQUIREMENTS WHY AVIENT?