https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material Rear
Center
Front
Nozzle
Melt
Mold
Nylon 6,6
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
Nylon 6,6
30% SS
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
PBT
510–410
(265–280)
490–540
(255–280)
480–530
480–530
480–530
150–250
(65–120)
PC
14% NiCF
540–570
540–570
530–560
530–560
530–560
150–250
(65–120)
ABS
470–520
460–520
460–520
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material Temperature
°F (°C) Time Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF 180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS 180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF 250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF 250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF 200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF 180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
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Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-12/PREPERM _ Edgetek Low-loss Dielectric Thermoplastics Technical Bulletin.pdf
This literature shall NOT operate as permission, recommendation, or inducement to practice any patented invention without permission of the patent owner.
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https://www.avient.com/sites/default/files/2020-11/gravi-tech-product-bulletin-cn.pdf
主要特性
Gravi-Tech配方的主要特性和优势包括:
• 定制化密度, 介于 1.5-11 gm/cm3 之间, 具有多种不同
的比重
• 模量范围广, 有从高柔性到高刚性的多种模量可供选择
• 防腐蚀性, 具备抗氧化特性, 可长期使用并受益
• 耐化学性, 可耐受燃料、油和其它刺激性化学品
产品公告
目标市场和应用
Gravi-Tech 复合材料适用于多种市场中的众多应用, 包括:
联系信息
欲了解关于 Gravi-Tech 密度改性解决方案的更多信息,
请致电埃万特:+86-21-60284888
消费品
保健
基础树脂 比重
尼龙 6 2.3, 2.7, 3.5, 4, 4.5, 5, 6
TPE 2.6, 3.9
TPU 2.6, 3, 4.5, 7.5, 9
4SPP
尼龙 12 4, 6.9, 11
技术特性
豪华包装、高尔夫球杆、 钓具、 赌场 / 游戏筹码、 举重器、
狩猎用品、 餐具、 器具和狩猎弹药
工业
弹药、 反应器屏蔽、 减震和隔音、 军事 / 战术装备、 机场
射线屏蔽、 多种食品级器皿、 建筑设备、 惯性配重、 水下
电缆配重
射线屏蔽、 核医药运输容器、 实验室家具和设备
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版权所有©2020埃万特公司。
https://www.avient.com/sites/default/files/2024-04/SEM_NYMAX_PIR_Grades_Product_Selection_Guide-CN_4.11-2.pdf
PA6 等级 树脂种类 玻纤填充
Bergamid/Nymax
(原生尼龙)
Nymax PIR
(再生尼龙) 无填充 10%–60%
标准等级 ✓ ✓ ✓
热稳定等级 ✓ ✓ ✓
矿物增强等级 ✓ —
— — —
— —
矿物/玻纤混合物 ✓ ✓ ✓
阻燃产品系列
V0 ✓ ✓
V2 ✓ ✓
增韧等级 ✓ ✓ ✓
光稳定 ✓ ✓ ✓
PA66 等级 树脂种类 玻纤填充
标准等级
热稳定等级
矿物增强等级
矿物/玻纤混合物
阻燃产品系列
V0
V2
增韧等级
光稳定
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版权所有© 2024埃万特公司。
https://www.avient.com/sites/default/files/2022-01/Rejoin_PCR_Colorant_MB_Product_Bulletin_CN1.pdf
Rejoin PCR Colorant MB Product Bulletin_CN1.5-1
用于聚烯烃的 Rejoin 母料™
*APR的2018年生命周期库存分析
产品公告
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版权所有©2021 埃万特公司。
https://www.avient.com/sites/default/files/2021-06/colormatrix-select-brochure.pdf
This literature shall NOT operate as permission, recommendation, or inducement to practice any patented invention without permission of the patent owner.
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https://www.avient.com/sites/default/files/2020-08/magiq-non-woven-electret-plus-product-bulletin-cn-1-.pdf
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版权所有© 2020埃万特公司。
https://www.avient.com/sites/default/files/2020-11/outdoor-industry-overview-brochure.pdf
Archery
• Safety & Eye/Ear
Protection
For more idea inspiration, visit us at www.avient.com/outdoor
or call +1.844.4AVIENT
POWERSPORTS
For some, an amazing ride into the countryside
is the primary experience they seek.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Sink Marks
Melt too hot
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
temperature too hot
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
Too little shrink
• Decrease cooling time
Burning
• Reduce decompression
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
Warp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Increase cooling time
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Purge barrel to eliminate material contamination
• Reduce sharp corners in material flow path
• Increase venting
Discoloration
Oversheared material
• Decrease melt temperature
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
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