https://www.avient.com/sites/default/files/2020-11/case-study-one-pager-custom-tpe-outside-rear-view-mirror-gasket.pdf
AUTOMOTIVE
COMPONENTS
MANUFACTURER
O U T S I D E R E A R - V I E W M I R R O R
G A S K E T
• Black materials with hardness 60 and shore A
• UV Stabilized
• Overmouldable on to PP
• ROHS Compliant
• Customer specified material
• Utilized global reach to translate customer
approved solution from Europe to India
• Reduced development time as material was
already qualified in Europe
• Reduced import/export costs
• Enabled Indian business to specify Avient as a
preferred supplier
Custom GLS™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-01/Core Radiation Protection Case Study Snapshot.pdf
RADIATION
PROTECTION OEM
P E R S O N A L P R O T E C T I O N
A P R O N S
• Enhanced performance and compatibility with other
materials being used during production
• Improved durability in various environments
• Onsite technical and processing support
• Formulations in clear, neutral and black shades
• Formulated a plastisol solution for better
dispersion of customer’s raw materials and
enhanced compatibility with pigments being used
• Provided superior indoor and outdoor
performance for the end application
• Offered onsite support to help streamline
processing
• Delivered a range of colors to meet brand
requirements
CORE™ Vinyl Plastisols
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-10/OnColor Bio-based Solution - Reform Design Lab - Application Snapshot.pdf
REFORM DESIGN LAB
B I O - B A S E D D E S I G N
F U R N I T U R E
• Matt black color in cellulose fiber filled PLA
• 3D-printable material
• Possible outdoor use
• Fast development to adapt to online requests
• Developed custom products that fulfill color,
appearance, UV stabilization and material
requirements
• Provided fast support to answer evolving
online demands
• Offered small and flexible quantities and
suggestions for further colors
OnColor™ custom masterbatch and
engineered material
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-07/ECCOH_ 5981 BK UV - Aerial Drop Cable - Application Snapshot_0.pdf
CABLE
MANUFACTURER
A E R I A L D R O P C A B L E J A C K E T
• Operating temperature between -40°C to 70°C
• Fire performance: CPR classification Dca-, s1, d1, a1
• Low water absorption
• Clamp resistance
• Strong UV resistance & mechanical performance
• Improved thermal behaviour giving the customer
the flexibility to use the same cable design in a
wide range of climates
• Enabled superior mechanical performance and
water absorption over previous solutions
providing versatility and outdoor use
• Provided material in black color specifically used
in drop cables
ECCOH™ 5981 BK UV Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/reSound REC Automotive Interior Grades Product Bulletin.pdf
Due to the variation in scrap streams, they are
colored black to deliver lot-to-lot consistency, but
additional color options are also possible.
KEY CHARACTERISTICS
• 35–45% PCR/PIR content
• Meet automotive standards for VOC, FOG,
and odor
• Colored black, additional colors are possible
• Customizable formulations
• Overmoldable to PP
MARKETS & APPLICATIONS
The reSound REC 7310 series provides a more
sustainable TPE choice for automotive interior
components and delivers comparable performance
to their traditional counterparts.
https://www.avient.com/sites/default/files/2022-06/Complet REC Technical Bulletin.pdf
COMPLĒT REC PIR NYLON 66 COMPARISON
Complēt REC PIR PA66 materials are available in black or natural.
COMPLĒT REC PCR NYLON 6 COMPARISON
Complēt REC PCR PA6 materials are available in black.
Post-Consumer
Recycled Resin 0% 50% 100%
Long Glass Fiber 50% 50% 50%
Tensile Strength 35,000 psi
241 MPa
34,000 psi
234 MPa
31,500 psi
217 MPa
Tensile Modulus 2,300 ksi
2,250 ksi
15,517 MPa
2,200 ksi
15,172 MPa
Flexural Strength 52,000 psi
359 MPa
51,500 psi
355 MPa
51,500 psi
355 MPa
Flexural Modulus 2,200 ksi
15,172 MPa
2,150 ksi
14,828 MPa
2,100 ksi
14,483 MPa
Izod Notched Impact 5.5 ft-lb/in
4.5 ft-lb/in
240 J/m
4.0 ft-lb/in
214 J/m
Izod Un-Notched Impact 25.0 ft-lb/in
1,335 J/m
23.0 ft-lb/in
1,228 J/m
20.5 ft-lb/in
1,095 J/m
Post-Industrial
Recycled Resin 0% 50% 100%
Long Glass Fiber 50% 50% 50%
Tensile Strength 36,000 psi
248 MPa
34,500 psi
238 MPa
34,000 psi
234 MPa
Tensile Modulus 2,500 ksi
17,241 MPa
2,400 ksi
16,552 MPa
2,300 ksi
Flexural Strength 54,000 psi
372 MPa
52,000 psi
359 MPa
51,000 psi
352 MPa
Flexural Modulus 2,500 ksi
17,240 MPa
2,400 ksi
16,552 MPa
2,300 ksi
Izod Notched Impact 5.5 ft-lb/in
4.0 ft-lb/in
214 J/m
3.5 ft-lb/in
187 J/m
Izod Un-Notched Impact 22.5 ft-lb/in
1,202 J/m
19.5 ft-lb/in
1,041 J/m
19.0 ft-lb/in
1,015 J/m
COMPLĒT REC PIR TPU COMPARISON
Complēt REC PIR TPU materials are available in black or natural.
https://www.avient.com/sites/default/files/2020-08/mesa-pool-colorants-brochure_0.pdf
Black
Sand
French Gray Laguna
Emerald Irish Mist
Tahoe Mauve
JadeMidnight Blue
Caribbean
Tropical Breeze
For more inspiring color ideas,
call Mesa customer service at 440.930.1760
mesaconstructioncolors.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
HDPE is not recommended for purging
as it can cause delamination or lead to black specks.
Sink Marks
Melt too hot
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
temperature too hot
Loose clamp
• Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink
• Increase cooling time
Too little shrink
• Decrease cooling time
Burning
• Reduce decompression
• Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
Warp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Increase cooling time
• Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Purge barrel to eliminate material contamination
• Reduce sharp corners in material flow path
• Increase venting
Discoloration
Oversheared material
• Decrease melt temperature
• Reduce residence time
Mold design • Increase gate sizing
Dry material
• Check moisture of material to ensure it is within the
recommended moisture percentage for molding
1.844.4AVIENT
www.avient.com
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/fiber-solutions-business-unit-overview-2020.pdf
MAGIQ
COLORANTS
MAGIQ
ADDITIVES
PET Solid/Liquid Solid/Liquid
PA Solid Solid
PP Solid Solid
TYPICAL APPLICATIONS
• Clothing: apparel, hosiery, pile,
sportswear, socks, stockings, shoes
• Home: upholstery, carpet, furniture, curtains
• Outdoor: awnings, umbrellas,
automobile/boat covers
• Automotive: seat covering, floor systems,
carpeting, headliners, side panels, tyrecords
• Technical: ropes, belts, luggage,
monofilament fishing yarn
• Non-woven: geo-textiles, padding, flooring,
diapers
MAGIQ FIBER COLORANTS
- MASTERBATCH
Commercialized under our global brand MagiQ Fiber Colorants & Additives,
which includes Magenta Master Fibers, IQAP, OnColor and OnCap, our
Masterbatch fiber colorants include black, white, single pigment dispersion
and custom colors, as well as additives and special products.
EXCELLENT QUALITY/CONSISTENCY
• Long and stable spinning time
• Easy production management
• Reduced spinning filter part replacement
• Higher production output
• Lower production cost vs. conventional dyeing
EXCELLENT COLOR CONSISTENCY OF YARNS
• Controlled limits of color deviation
• Greater customer satisfaction
• Strictly selected and controlled raw materials
EXCELLENT COLOR FASTNESS (LIGHT, WASHING, DRY HEAT, ETC.)
• Attractive appearance to final product
• Long lasting color
ENVIRONMENTAL ADVANTAGES
• Environmental advantages
• Less production costs
• Lower carbon footprint
• Lower chemical usage
• Waste reduction
MAGIQ FIBER COLORANTS -
MASTERBATCH PORTFOLIO
BLACK
• Standard and special products with high
pigment concentrations and excellent
tinting strength
• MBs at lower concentrations designed
to meet specific customer needs
• Black MB tailored for special requirements, with
particular physical/rheological properties
• Optimal melt flow properties allow a good
mixture with the polymer matrix yielding
the best possible spinnability
TECHNICAL ANALYSES
• DSC: Thermal analyses to characterize polymers, additives
and colorants
• TGA: Thermogravimetric analysis to evaluate thermal stability,
plus inorganic pigment, and carbon black content in the
Masterbatch
• FT-IR: Infrared spectroscopy for the analysis of raw materials
• Incineration oven to determine inorganic content
• Melt Flow Tester to measure the Melt Flow Rate of MBs
and Polymers
• Filter test to measure the dispersion quality and aggregate
content of materials contained in the polymer matrix
• Intrinsic/Relative Viscosity of Masterbatches and polymers
• Moisture content in the liquid colorants, MBs and polymers
• UV-Visible spectrometry: instrumental evaluation of the color
on yarn to perform quality control, color matchings and recipes
adjustments
• Yarn testing to evaluate mechanical properties, abrasion,
dry heat, rubbing and other characteristics
• Our pilot spinning lines have state-of-the-art take-up winders
that spin up to 4,500 meters/minute.
https://www.avient.com/sites/default/files/2021-04/bergamid-seat-fastener-case-study.pdf
THE SOLUTION
Avient recommended Bergamid™ B70 G30H black TM-X PA 6
resin with 30 percent glass fiber reinforcement for its excellent
mechanical properties and cost benefits.
HellermannTyton decided to develop the seat securement
part using injection-molded Bergamid resin in a standard
black color.