https://www.avient.com/sites/default/files/2021-08/versaflex-toy-blaster-ammo-case-study-one-pager.pdf
TOY BRAND
S O F T F O A M “ A M M O ”
• Replace foaming polyurethane
• Soft touch without any tacky feeling
• Achieve desired speed and power requirements
• Consistent and low kinetic energy dissipation performance
• High flow ability to improve the production efficiency
• Developed a TPE solution with consistent
quality that met tight durometer specifications
and improved yield
• Passed all weight, compression, and dimension
tests in different testing conditions in order to
prove consistent molding shape and properties
• Met velocity requirements to support brand
claims for power and speed performance
Versaflex™Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
SUPER SOFT + CONSISTENT QUALITY
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/knowledge-base/article/understanding-hardness
Most soft gels and soft foam rubbers are measured using the Shore 00 scale.
Both properties reflect how the product feels to the touch.
https://www.avient.com/sites/default/files/2024-06/Infant Care Product Bulletin_Selector Guide.pdf
So we’ve developed the ideal TPEs for your infant
care application, from materials that are durable and safe for baby contact to regulatory compliant grades and
soft-touch solutions
HOW GLS TPES MAKE THE DIFFERENCE IN INFANT CARE APPLICATIONS
• Safe to Use – Made without bisphenol A (BPA),
phthalates, or heavy metals; select grades
compliant with FDA, REACH and China GB4806
• Durable – Resists bites and tears; many are
tested and safe to use in microwaves and
dishwashers
• Comfortable – Can be overmolded to provide a
soft touch grip and customized
to specific comfort requirements including
vibration and noise reduction
• Easy to Process – Can be injection molded and
overmolded right onto a substrate including PP,
ABS, etc
https://www.avient.com/news/polyone-collaborates-help-celebriducks-offer-safe-water-toys-children
PolyOne developed an ultra-soft version of its GLS™ TPE (thermoplastic elastomer) approved for food contact and medical applications, and included non-toxic PolyOne colorants.
CelebriDucks chose blow molding rather than two-shot injection molding or rotational molding to achieve a one-piece floating toy that would also remain soft to the touch.
The Good Duck™ is blow-molded from an ultra-soft TPE and uses non-toxic molded-in colorants from PolyOne.
https://www.avient.com/sites/default/files/2020-09/swiss-army-knife-case-study.pdf
They wanted to transition from
metal to a polymer-based, two-component handle that
would deliver:
• scratch and chemical resistance
• excellent mechanical properties
• a grippy, soft-touch feel
To support the transition, Victorinox sought our
help based on its expertise in polymer science and
ability to support product development and efficient
manufacturing of the new two-component handles.
Achieving the non-slip handle Victorinox envisioned
required a soft material for the new grip areas that
would chemically bond to a rigid polymer underneath.
Avient material scientists found the perfect combination
with a custom rigid nylon formulation for the handle
paired with a soft GLS™ thermoplastic elastomer (TPE)
in the grip areas.
https://www.avient.com/sites/default/files/2020-10/auto-injector-application-study.pdf
Requirements:
Textured, overmolded soft grip for
comfortable and controlled hold
8.
Requirements:
Soft dampening to protect the
vial and other components
Versaflex™ VDT TPEs
12.
Requirements:
Soft touch overmolded material
Switch
15 16
Avient Corporation 11
Who We Are
We are a premier provider of specialized and
sustainable polymer materials, services and
solutions.
https://www.avient.com/sites/default/files/2021-01/virtual-reality-application-bulletin.pdf
A LOOK INTO THE FUTURE
VIRTUAL REALITY
APPLICATION BULLETIN
AESTHETIC APPEAL
Metallic and Custom Effects,
FDA-Approved Masterbatch Colorants
SOLUTION: Custom Polymer Colorants,
Pre-Colored Resins
WEARABLE COMFORT
Flexibility, Skin- Compatible Comfort,
Soft Touch, Heat Reduction
SOLUTION: Thermoplastic Elastomers
(TPEs), Thermoplastic Urethanes (TPUs),
Silicone, Nylon (PA)
FUNCTIONALITY
Impact Resistance,
Dimensional Stability, Strength
SOLUTION: Copolyester, PC/
Polyester Blends, Polycarbonate,
Styrenics
BETTER EXPERIENCES.
DURABILITY
Impact Strength, Rigid or Flexible Materials
SOLUTION: Thermoplastic Elastomers (TPEs),
Thermoplastic Urethanes (TPUs), Copolyester,
Polycarbonate, PC Blends, PMMA, Styrenics,
Nylon (PA), Silicone
SURFACE
PROTECTION
Performance Enhancing
Additives
SOLUTION: Antimicrobial
Additives, Scratch and Mar
Additives
ERGONOMICS
Soft Touch, Easy to Grip
SOLUTION: Thermoplastic
Elastomers (TPEs), Thermoplastic
Urethanes (TPUs), Silicone
TOUGHNESS
Impact Strength, Chemical
Resistance
SOLUTION: PC/Polyester
Blends, Copolyester
WEAR
PERFORMANCE
Wear-Resistance
SOLUTION: Polyester (PET),
Nylon (PA),
Acetal (POM)
DISCOVER.
https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
PP OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Dynaflex™ G2706 28A USP Class VI, ISO 10993,
Food contact EtO Soft translucent grade,
grippy feel
Dynaflex™ G2711 43A USP Class VI, ISO 10993,
Food contact EtO Highly colorable solution,
grippy feel, low compression set
Versaflex™
CL2242 & CL2250 42A/ 50A USP Class VI, ISO 10993,
US Food contact EtO Clear boilable grades;
ABS, PC bondable
Versaflex™ G2705 N 60A USP Class VI, ISO 10993,
Food contact EtO/Steam High resilience,
low compression set
Versaflex™ HC3810 20A-90A USP Class VI, ISO 10993 EtO General purpose, unfilled
ABS, PC OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versaflex™ OM1040 40A USP Class VI, ISO 10993 EtO Translucent
Versaflex™ OM3060 60A USP Class VI, ISO 10993 EtO Clear
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
OVERMOLDING FOR
ERGONOMICS
• Adds good tactile surface with soft-touch feel
• Available in a variety of color effects and
textures
• Improves grip, cushion, and comfort
• Enhances functional performance like sealing
properties, vibration damping, oxygen
barrier, and scratch and abrasion resistance
• Reduces assembly costs, good processability
• Offers excellent adhesion to a wide range of
substrates
• Glucometers
• Medical tools overmolds
• Injector pens
• Analysis devices
VERSALLOY™ HC & VERSAFLEX™ HC TPEs
SEALING & RESEALING
• Rubbery feel and soft touch
• No coring, good puncture, and
resealability in static stoppers
• Meets low coefficient of friction
requirements in dynamic seals
• Low extractables
• Suitable to overmold onto polyolefins
• Sealing and resealing septum
• Seals and sanitary gaskets
• Syringe plungers and tips
MATERIAL DESCRIPTION HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versalloy™
HC 9210-45N 45A USP Class VI EtO Good processability,
HC 9210-55N 55A USP Class VI EtO Good processability,
HC 9210-70N 70A USP Class VI EtO Good processability,
HC 9220-43N 43A USP Class VI,
ISO 10993-4/5 EtO Extrusion grade,
high temperature resistance
Versaflex™
HC 2110-35N 34A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Resealing, elevated comp set
Versaflex™
HC 2110-57B 57A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Low stiction
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
HIGH CLARITY
GRADES WITHOUT
PLASTICIZERS
• Water clear grades formulated without
phthalate plasticizers
• Meets medical regulatory USP Class VI and
ISO 10993-4,5
• Food contact and FDA compliant
• Autoclave and radiation stable
• Low extractable
• High clarity (Haze 50 4.1, 100 4.5, 100 4, 70 6, 70
Tensile Modulus (MPa) 2200 2700 2600 2350 1820 1820
Flexural Strength (MPa) 80 90 104 86 68 68
Flexural Modulus (MPa) 2500 2700 2500 2300 1980 1590
HDT: 0.45, 1.8 (MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94 Rating @ 3.0 mm 5VA V-0 5VA V-0 HB V-0
UL-94 Rating @ 1.5 mm V-0 V-0 5VB V-0 HB V-0
UL-94 Rating @ 0.75 mm V-1 V-2 V-0 None None V-2
COMPETITIVE MATERIAL COMPARISON
ENGINEERED POLYMER FORMULATIONS
FOR HEALTHCARE
TRILLIANT™ HC THERMOPLASTICS
The family of Trilliant™ HC high-performance thermoplastics is formulated to meet the growing challenges
of medical devices and equipment.
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
ABSTRACT
Overmolding thermoplastic elastomers (TPEs) on rigid substrates for consumer applications has been driven
by the escalating market trends in enhanced ergonomic feel and touch, grip ability, aesthetics, cushioning
against impact, vibration isolation and insulation.
This hard/soft combination design has been driven by an escalating market trend pushing
toward enhanced ergonomic feel and touch, gripping feel, aesthetics, cushioning against impact, vibration
isolation or dampening and insulation.
Over the years, many rigid thermoplastics have been utilized with this hard/soft design in order for specific
performance and additional value.
https://www.avient.com/sites/default/files/2021-05/frost-for-persaonal-care-pet-bottle.pdf
AVIENT SOLUTION
PAINT REPLACEMENT
1Avient Corporation
LEARN MORE
• Offer soft, gentle appearance and better touch feeling
• Customized color and anti-UV combination to enhance
aesthetics and functional properties
• Ease of processing
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect