https://www.avient.com/knowledge-base/article/lightweight-strong-and-custom-designed-perform?ind[]=6595
Historically, plywood and other materials have been used as structural panels across a variety of industries.
However, as sustainability initiatives grow and designs become increasingly complex, new material alternatives are needed.
They are custom engineered to meet specific performance requirements: core thickness can be varied to change stiffness, core materials can be selected to achieve weight targets, fiber choice can modify stiffness-to-weight ratio, and the polymer matrix choice affects strength.
https://www.avient.com/knowledge-base/article/lightweight-strong-and-custom-designed-perform?sust[]=1165
Historically, plywood and other materials have been used as structural panels across a variety of industries.
However, as sustainability initiatives grow and designs become increasingly complex, new material alternatives are needed.
They are custom engineered to meet specific performance requirements: core thickness can be varied to change stiffness, core materials can be selected to achieve weight targets, fiber choice can modify stiffness-to-weight ratio, and the polymer matrix choice affects strength.
https://www.avient.com/sites/default/files/2022-03/CESA Nox Product Selector Guide.pdf
These free radicals rapidly react with
other polymer chains, propagating the degradation
of the polymer and resulting in yellowing, black
specks, loss of melt strength, and mechanical
properties in most resins.
CESA Nox is particularly suited
to prevent further degradation of post-industrial and
post-consumer recycled materials, allowing for more
stable material and easier processing.
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that
advanced composites could bring to
passenger cars, leading to 35% better
fuel efficiency
7% CAGR that analyst firm Technavio forecasts the
global medical composite materials market
will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.
https://www.avient.com/sites/default/files/2023-07/Nymax REC - Battery Frame - Case Study Snapshot.pdf
BOS
B A T T E R Y S F R A M E
• Recycled materials where possible
• Non-halogen flame retardant performance to V0 rating
• BOS company color RAL9004 (on visible parts)
• Thermal performance for some parts
• High strength at low thickness for load-bearing parts
• Provided multiple polymer solutions for the battery frame
including recycled nylon, thermoplastic elastomers and
thermally conductive formulations
• Utilized recycled nylon with up to 35% glass fiber content
to provide high strength for load-bearing parts at a low
thickness to minimize weight
• Enabled customer to launch a new innovative battery
system with a modular design for use in multiple
applications – maximizing the working life of the battery
Nymax™ REC Recycled Nylon Formulations and
Therma-Tech™ Thermally Conductive Formulations
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
LIGHTWEIGHT + RECYCLED MATERIALS
LEARN MORE
Copyright © 2023, Avient Corporation.
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/nymax-rec-recycled-nylon-formulations
Bos
https://www.avient.com/sites/default/files/2023-05/LFT - Blower Vac - Application Snapshot_BU Draft_3.pdf
LAWN & GARDEN OEM
F A N F O R B L O W E R / V A C U U M
• Lighter than incumbent magnesium part to improve start-
up efficiency and enhance overall user experience
• High impact resistance to withstand the effect of fast-
moving landscaping debris
• Good dimensional stability to meet tight tolerances of
assembly
• Expertise to guide next-generation product
development
• Proved material performance success through
extensive Mold Flow and FEA simulations to
prove concept without prototyping and minimize
development costs
• Produced material globally to support regional
demands
• Referred customer to US-based dependable
mold shops to support local production
Complēt™ MT 40% Long Glass Fiber Impact
Modified Formulation
KEY REQUIREMENTS
WHY AVIENT?
All Rights Reserved
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2023-03/LFT - Blower Vac - Application Snapshot.pdf
LAWN & GARDEN OEM
F A N F O R B L O W E R / V A C U U M
• Lighter than incumbent magnesium part to improve start-
up efficiency and enhance overall user experience
• High impact resistance to withstand the effect of fast-
moving landscaping debris
• Good dimensional stability to meet tight tolerances of
assembly
• Expertise to guide next-generation product
development
• Proved material performance success through
extensive Mold Flow and FEA simulations to
prove concept without prototyping and minimize
development costs
• Produced material globally to support regional
demands
• Referred customer to US-based dependable
mold shops to support local production
Complēt™ MT 40% Long Glass Fiber Impact
Modified Formulation
KEY REQUIREMENTS
WHY AVIENT?
All Rights Reserved
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2022-08/Complet - Piranha Propeller - Application Snapshot.pdf
PIRANHA
M A R I N E P R O P E L L E R
• Similar mechanical properties to aluminum and stainless
steel
• Improved impact resistance, durability, and vibration
damping properties
• Injection moldable
• Enabled up to 20% more impact resistance compared to standard
long fiber reinforced materials, including the incumbent material
• Improved durability and vibration damping allowing the blades to
flex and absorb energy from minor impacts
• Facilitated an interchangeable blade system providing a cost-
effective solution for repairs and tuning of propulsion thrust to meet
a boat’s intended use, for either speed or transporting loads
• Enhanced design flexibility allowing for the innovative blade design
to provide 400% more reverse thrust than standard propellers and
twice as much as competing metal propellers
Complēt™ MT Long Glass Fiber Reinforced
Nylon 6
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER
FORMULATIONS
PRIME & RECYCLED
NYLON THERMOPLASTICS
PROCESSING GUIDE
2 Nymax Polymer Formulations
Nymax™ and Nymax™ REC Formulations
Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and
with various levels of glass fiber and mineral reinforcements.
If material is not in the
recommended moisture percentage, continue
to dry material until it is in an acceptable range
for molding.
If material is not in the
recommended moisture percentage, continue to dry
material until it is in an acceptable range for molding.
https://www.avient.com/sites/default/files/2020-08/colormatrix-joule-fast-reheat-dispersions-tech-bulletin-a4.pdf
Joule RHB products can also be especially useful in
enabling thick walled or complex bottle structures
to be successfully blown; improving the material
distribution through a more even heat uptake
throughout the polymer matrix has been proven
to be beneficial in solving or easing many common
blowing processing issues.
The additive is not soluble in MEG, but is very
thermally heat stable and at the low ppm addition
levels commonly used has no measurable impact
on the polymer process other than that coming
from the blue tint introduced into the polymer.
Processing conditions can cause material properties to shift from the values stated in the information.