https://www.avient.com/knowledge-base/article/continuous-fiber-reinforced-thermoplastic-composites?ind[]=6595
Continuous fiber reinforced thermoset composites combine high molecular weight resins with glass or carbon fibers.
Continuous fiber reinforced thermoplastic composites are produced by pulling continuous glass rovings through thermoplastic resin to impregnate the fibers and form a unidirectional tape.
The graph above shows the result of tensile load applied longitudinally to three laminate samples made with Polystrand™ continuous glass fiber reinforced polypropylene in 2-, 4- and 6-ply configurations, illustrated below.
https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
Hammerhead™ Composite Panels are made
from continuous glass-fiber reinforced
thermoplastic face sheets and polyester
foam cores.
TAB TESTING OF VARIOUS INSTALLATION METHODS
BREAK
PETG Skins with
1 in/25 mm
1.5 in/38 mm
2 in/51 mm
2400 lbs/1089 kg
2820 lbs/1279 kg
2748 lbs/1246 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
665 lbs
302 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
881 lbs
400 kg
Hammerhead with
1084 lbs
492 kg
770 lbs
349 kg
Glass/Epoxy with
1055 lbs
479 kg
Glass/Polyester
with Balsa Core
919 lbs
417 kg
L-Bracket Installation
BREAK
PETG Skins with
2375 lbs
1077 kg
770 lbs
349 kg
Glass/Polyester with
Balsa Core
797 lbs
362 kg
U-Channel Installation
ITW Plexus MA420
adhesive was used in all
tab testing installations
except where noted.
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 LORD 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 ACRALOCK 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 ACRALOCK 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 LORD 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:1 ACRALOCK 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotch-Weld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:1 ACRALOCK 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 LORD 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 LORD 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate PolyFuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 ACRALOCK 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 ACRALOCK 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brand names of the adhesives are owned by the respective manufacturers.
https://www.avient.com/news/explore-ballistic-panels-enhanced-security-solutions-avient-gsx-2024
ThermoBallistic thermoplastic panels are thermally formed with e-glass and thermoplastic resin systems, offering a cost-competitive alternative to ballistic-resistant materials made with other fibers or thermoset resins.
GlasArmor thermoset panels are constructed from layers of woven e-glass fiber reinforcements with a proprietary resin system.
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=40
Gordon Glass™ Distributor List
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores
https://www.avient.com/resource-center?document_type=221&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=3
Complēt™ Moisture Resistant Long Fiber Thermoplastic Nylons
Made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores, Hammerhead Marine Composite Panels are engineered to provide simplified installation, long-lasting components, and overall cost reduction for boat manufacturers.
Complēt™ REC Long Fiber Reinforced Thermoplastics
https://www.avient.com/resource-center?document_subtype=0&document_type=221&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=3
Complēt™ Moisture Resistant Long Fiber Thermoplastic Nylons
Made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores, Hammerhead Marine Composite Panels are engineered to provide simplified installation, long-lasting components, and overall cost reduction for boat manufacturers.
Complēt™ REC Long Fiber Reinforced Thermoplastics
https://www.avient.com/sites/default/files/2020-11/glasforms-improved-adhesion-product-bulletin.pdf
Glasforms™ Improved Adhesion Formulations
Glasforms™ thermoset pultruded composites
featuring improved adhesion resin formulations
provide enhanced adhesive properties that enable
exceptional bonding performance for end products.
KEY CHARACTERISTICS
• Improves bonding performance of epoxy
adhesives in installation of pultruded parts
• Eliminates need for surface preparation with
abrasion or removal of peel ply layer prior to
application of adhesives
• Reduces overall system costs by saving time
and labor on secondary processes
• Enables replacement of mechanical fasteners
with epoxy adhesives for improved fatigue
performance and reduced weight
• Simplifies manufacturing processes and
reduces part complexity
PRODUCT BULLETIN
www.avient.com
Copyright © 2020, Avient Corporation.
MARKETS AND APPLICATIONS
Infrastructure Reinforcement
• Concrete reinforcement
• Rebar
Industrial
• Containers
• Support structures
Electrical & Energy
• Insulator rods with overmolded
silicone jacketing
• Wind energy applications
Transportation
• Trailer reinforcement
• Support structures
FORMULATION LAP SHEAR - ASTM D3167-07
Polyester + Glass, epoxy adhesive 3,600 PSI
Vinyl Ester + Glass, epoxy adhesive 3,800 PSI
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=37
Gordon Glass™ Distributor List
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/fiberglass
The mass production of glass fibers began in the 1930’s.
The liquid is then extruded through bushings and are coated (sized) to help bundle the filaments and prepare the fibers for composite resin interface.
E-Glass
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/gordon-glass-archery-bow-limbs
Gordon Glass™ Archery Bow Limbs
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
Gordon Glass™ Distributor List