https://www.avient.com/sites/default/files/2024-01/Core Radiation Protection Case Study Snapshot.pdf
RADIATION
PROTECTION OEM
P E R S O N A L P R O T E C T I O N
A P R O N S
• Enhanced performance and compatibility with other
materials being used during production
• Improved durability in various environments
• Onsite technical and processing support
• Formulations in clear, neutral and black shades
• Formulated a plastisol solution for better
dispersion of customer’s raw materials and
enhanced compatibility with pigments being used
• Provided superior indoor and outdoor
performance for the end application
• Offered onsite support to help streamline
processing
• Delivered a range of colors to meet brand
requirements
CORE™ Vinyl Plastisols
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread
COOLER
MANUFACTURER
C O O L E R F E E T & W A G O N
W H E E L T R E A D
• Abrasion resistance and excellent tear strength
• UV and heat stability
• Overmoldable to PP or PC
• Provided durable TPE materials at target
durometers to achieve component-specific
performance requirements
• Offered rapid response technical support
for mold trials and guidance on processing
best practices
• Delivered consistent material quality
globally and with short lead times
Dynaflex™ G
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-12/Versaflex TPE Fitness band-case study snapshot_1202.pdf
GLOBAL FITNESS
BRAND
R E S I S T A N C E B A N D
• Soft material (25-30 Shore A durometer)
• Grippy feel
• Good colorability
• Compatible with injection molding
• Developed a custom-made TPE with
excellent rebound resilience, even after
45,000 stretches
• Replaced thermoset rubber with a
recyclable material
• Supported higher production efficiency to
reduce total cost
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-11/what-is-classed-as-recycled-content.pdf
MATERIAL LIFECYCLE GLOSSARY OF TERMS Material Manufacturer - Raw material suppliers or processors who produce materials ready for manufacturing Reworkable Material - O� spec or scrap materials that are re-ground or re-worked back into the same supply or manufacturing process that produced them – these are not considered recycled Prime - Materials supplied that meet the required specification, ready for processing/ manufacturing Processor - Manufacturing of products ready for market e.g. molders and extruders Retail/Consumer - End user Reclaimer - Local recycling center for consumer goods Post-Consumer Recycle (PCR) - Materials derived from polymers reclaimed at the end of their lifecycle that have been through waste treatment Scrap Parts & Materials - Waste from the manufacturing process that cannot be reused within the same process or sold to the market Waste Treater - Regional industrial waste reclamation center Post-Industrial Recycle (PIR) - Material derived from scrap reclaimed within the manufacturing process that has been through waste treatment PRIME POST- CONSUMER RECYCLE (PCR) WASTE TREATER POST- INDUSTRIAL RECYCLE (PIR) REWORKABLE MATERIAL RETAIL/ CONSUMER RECLAIMER MATERIAL MANUFACTURER SCRAP PARTS & MATERIALS PROCESSOR
https://www.avient.com/sites/default/files/2021-04/trilliant-hc-conductive-pipette-case-study.pdf
CUSTOM
FORMULATION
IMPROVES
PRODUCTIVITY AND
MANUFACTURING
EFFICIENCY
CASE STUDY: TRILLIANT™ HC SPECIALTY ENGINEERED MATERIALS
Challe
nge Accepted.
Avient
determined that the manufacturer required a material
with a unique combination of properties, including:
• Processing ease – high flow rate, ability to fill
multi-cavity molds, thin-wall capabilities
• Superior toughness – strength and durability to
ensure dimensional integrity of the part
• Repeatable performance – consistent conductivity
for accurate measurement of liquids
While several off-the-shelf compounds were evaluated,
a new formulation was developed to meet the
manufacturer’s specific needs as well as provide
signifi cant benefi ts in reduced cycle time, increased
production and reduced scrap rate.
THE IMPACT
For the manufacturer, Trilliant™ HC specialty engineered
materials provided a number of advantages that
contributed to the success of the new product line:
• Reduced Cycle Time: The high flow properties
of the Trilliant HC formulation allowed the
manufacturer to produce warp-free parts that
require less packing and cooling time, resulting
in a 40% cycle time reduction
https://www.avient.com/sites/default/files/2020-08/composite-braces-case-study.pdf
COMPOSITE BRACE SAVES WEIGHT, IMPROVES
STRUCTURAL INTEGRITY
© 2020, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more, contact Avient at
+1.844.4AVIENT (1.844.428.4368)
THE CHALLENGE
A major US automotive OEM makes extensive use
of lightweight composites materials.
They realized they might be able to shave off even more
weight and improve performance by replacing the
aluminum braces with a continuous-fiber composite if
they could find a material with an exceptional strength-
to-weight ratio, high flexural stiffness, good torsional
rigidity, and superior fatigue strength.
The composite material used to make
this part includes a custom-formulated thermoset
epoxy resin, which also has good corrosion and
chemical resistance.
https://www.avient.com/sites/default/files/2021-12/composite-vibratory-springs-case-study.pdf
THE CHALLENGE
Vibratory conveyors are frequently used to process
a variety of materials, from heavy duty powder and
bulk solids to delicate berries and potato chips.
Fiber reinforced composites are a popular material of
choice for reliable performance, providing high flexural
strength and excellent resistance to heat, moisture, and
chemical exposure.
Made in the USA
Avient’s Gordon Composites vibratory springs are
manufactured in Montrose, Colorado using materials
sourced from US suppliers.
https://www.avient.com/sites/default/files/2023-10/Syncure XLPE 200 Series DBDPE-free Grades Product Bulletin.pdf
These DBDPE-free grades satisfy regulatory
and performance demands by using an alternative
flame retardant while maintaining UL 44 compliance
and comparable performance to traditional Syncure
XLPE materials.
The development of these high-performing materials
grants wire and cable producers the flexibility to
adapt to evolving regulations in the market.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/sites/default/files/2020-11/syncure-xlpe-processing-guide-spanish.pdf
Precauciones: el extrusor no debe dejarse en reposo con el material
en el barril.
EXTRUSOR
Tornillo 1½" to 6" para polietileno—Maddock; relación de compresión 3:1
Cabezal De presión
Dado Del tamaño adecuado para una hilera de 1/8" o menos
L/D 24:1 o superior
Paquete de mallas Malla de 20/60/60/20
Canal de enfriamiento 50–65°C
Alimentador Gravimétrico—3 compartimentos (para el color)
Condiciones de secado, solo para
catalizador Desecante, 4 horas a 60°C
PROCESAMIENTO
Temperatura
Precalentamiento del alambre 110–120°C
Zonas de alimentación 165°C
Transición 170°C
Dosificación 177°C
Cabezal/dado 182°C
Material fundido 177–190°C
Llama a la punta del salida del dado Sí
Velocidad de la línea La velocidad superior de la línea mejora mezclado de los dos
compuestos y apariencia superficial del dislamiento de la superficie
Compuesto de purga HDPE
www.avient.com
Copyright © 2020, Avient Corporation.
Processing conditions can cause material properties to shift from the values stated in the information.
https://www.avient.com/sites/default/files/2023-10/Cesa Flame Retardant Additives PTFE-free and Non-halogen for Polycarbonate Product Bulletin_A4.pdf
Cesa™ Flame Retardant Additives
PTFE-free and Non-halogen for Polycarbonate
Polycarbonate is a material of choice for E&E
products as it provides very good impact strength,
dimensional stability, and heat resistance.Some
applications require the use of flame-retardant
solutions to increase safety and ensure compliance
with fire hazard standards.
They
also offer the ability for producers seeking more
flexibility in managing plastic material inventory
to store large quantities of virgin or recycled resin
and order flame-retardant concentrates as needed
for individual projects.
Processing conditions can cause material properties to shift from the values stated in the information.