https://www.avient.com/sites/default/files/2022-07/ECCOH_ PF 4142 - Gel Filled Central Loose Tube Cable - Application Snapshot.pdf
EUROPEAN CABLE
MANUFACTURER
G E L - F I L L E D C E N T R A L L O O S E
T U B E C A B L E S
• Fire performance: CPR classification Cca-s1, d0, a1
• Resistance to chemicals and filling compounds
• Rigidity close to PBT
• Melting point higher than 100°C
• Developed a custom formulation to reach
required rigidity
• Eliminated hydrolysis experienced with
previous PBT material
• Provided expertise in process improvement
to help the customer achieve a more
competitive processing speed
ECCOH™ PF 4142 Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/entry-door-1-page-case-study.pdf
Entry door 1-page case study
EXTERIOR DOORS
R E S I D E N T I A L & C O M M E R C I A L
Reinforcement of steel to reduce weight and provide:
• Corrosion resistance
• Improved dent resistance to withstand windborne debris
• Structural performance to meet regional wind load
requirements
• Improved resistance to corrosion and
moisture degradation
• Increased dent resistance up to 60% vs.
unreinforced metal
• Enabled reduction in thickness of sheet
metal while maintaining structural
performance
Polystrand™ PETG continuous fiber
reinforced composite laminate thermally
bonded to steel door skin
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/case-study-lightweight-garden-hose.pdf
GILMOUR®
A Q U A A R M O R T M L I G H T W E I G H T
H O S E
• Lightweight
• Improved kink resistance and flexibility
• Soft yet durable solution for consumer appeal
• Shelf differentiation
• Drinking water safe
• Met all requirements with a custom TPE
solution, enabling Gilmour to produce a more
compact hose about 50% lighter than standard
PVC hoses
• Incorporated custom colorants for brand
consistency, and specialty additives for
enhanced UV and abrasion resistance
• Delivered a single-material solution for easier
manufacturing, and supplied materials locally to
align with customer’s “Made in the USA” brand
• Provided regulatory and technical support to
product development
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WOOD PLASTIC
COMPOSITE (WPC) MFG
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
GLOBAL ELECTRICAL
EQUIPMENT PROVIDER
S W I T C H G E A R P L U N G E R
• Customer looking to replace metal.
https://www.avient.com/sites/default/files/2022-04/Ext Building Products OEM Application Snapshot.pdf
Ext Building Products OEM Application Snapshot
EXTERIOR BUILDING
PRODUCTS OEM
S H E E T / P R O F I L E E X T R U S I O N
• Source a cost competitive and effective chemical foaming
additive (CFA) with prompt availability
• Incorporate a CFA lightweighting solution with consistent
cell structure and density for better overall operational
performance
• Improve material usage while manufacturing on both
single and twin screw processing equipment
• Met customer needs and timing with
effective and efficient CFA solutions
• Provided formulations that improved the
dispersion and efficacy for optimized
performance and control in manufacturing
• Offered application and processing
expertise focused on specific customer
manufacturing assets and operations,
allowing improved material usage and
reduced operational costs
Hydrocerol™ and Excelite™ CFAs
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/hiformer-case-study.pdf
C A S T A N D B L O W N F I L M
LEADING PACKAGING
FILM SUPPLIER
• Improve quality, limiting melt fracture and die built up
• Increase productivity, reducing cleaning frequency
• More sustainable manufacturing process
• Regulatory compliance
HIFORMER™ Liquid Polymer Processing Aid
AVIENT SOLUTION
• Increased processing efficiency and overall productivity
with low let down ratio
• Delivered significant improvement in melt fracture and
die build up
• Sustainability benefits provided, including possibility for
longer production runs, reduced energy consumption
and less waste
WHY AVIENT
K E Y RE Q U I RE M E N T S
P R O D U C T I V I T Y + S U S TA I N A B I L I T Y
LEARN MORE
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/roofing-membranes-mini-case-study.pdf
BUILDING MATERIALS
RETAILER
R O O F I N G M E M B R A N E S
• Improve marketing claims for product performance and
polymer integrity
• Prevent and improve field life, and protect product from the
growth and appearance of flora, fungi and algae from
outdoor environmental exposures
• Ability to convert materials from liquid to solid in order to
accommodate advanced manufacturing technique
• Seeking OBPA alternative
• Delivered a product differentiating solution
that eliminated both polymer-degrading
microbials and mitigated the flora and fungal
accumulation that causes discoloration and
staining
• Enabled versatility with combined liquid and
solid masterbatch solutions
• Provided a cost-effective and
environmentally friendly OBPA alternative
WithStand™ Antimicrobial Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/versaflex-hc-bt218-biopharmaceutical-tubing-case-study.pdf
MEDICAL TUBING
EXTRUDER
B I O P H A R M A C E U T I C A L
T U B I N G
• Low leachables & extractables
• Great tensile performance and kink resistance
• Good thermal weldability
• Excellent clarity and medical blue tint
• ISO 10993-4 & 5, USP Class VI & Animal Derivative Free
(ADF)
• Supplied drop-in material replacement to
overcome supply constraints of incumbent TPE
• Offered a lower extractable profile than
comparable materials in the market
• Enabled easy material transition without changes
in tooling or thermal welding machine settings
• Formulated solution with proprietary additives to
provide clarity and prevent yellowing after
sterilization
Versaflex™ HC BT218 Thermoplastic
Elastomer
KEY REQUIREMENTS
WHY AVIENT?