https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WOOD PLASTIC
COMPOSITE (WPC) MFG
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
GLOBAL ELECTRICAL
EQUIPMENT PROVIDER
S W I T C H G E A R P L U N G E R
• Customer looking to replace metal.
https://www.avient.com/sites/default/files/2022-04/Ext Building Products OEM Application Snapshot.pdf
Ext Building Products OEM Application Snapshot
EXTERIOR BUILDING
PRODUCTS OEM
S H E E T / P R O F I L E E X T R U S I O N
• Source a cost competitive and effective chemical foaming
additive (CFA) with prompt availability
• Incorporate a CFA lightweighting solution with consistent
cell structure and density for better overall operational
performance
• Improve material usage while manufacturing on both
single and twin screw processing equipment
• Met customer needs and timing with
effective and efficient CFA solutions
• Provided formulations that improved the
dispersion and efficacy for optimized
performance and control in manufacturing
• Offered application and processing
expertise focused on specific customer
manufacturing assets and operations,
allowing improved material usage and
reduced operational costs
Hydrocerol™ and Excelite™ CFAs
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-09/Waste Mgmt OEM Application Snapshot.pdf
LEADING WASTE
MANAGEMENT OEM
I N D U S T R I A L C O N T A I N E R S
• Eliminate shrinkage and warpage, and control dimensional
aspects of finished parts
• Improve quality assurance metrics and reduce downtime
associated with quality rejections
• Reduce process parameter changes and maintain
consistency when running multiple colors
• Lightweighting solution offering energy savings, process
optimization & extended manufacturing run times
• Preserved industrial waste container quality
while maintaining functional performance and
application dimensional stability
• Provided xpertise in process optimization and
polymer formulation, where material & mold
flow, reducing cycle times, and color harmony
between diverse polymers matter most
• Accelerated speed to market by several weeks
with versatile agnostic product forms (solid and
liquid) coupled with technical service
Hydrocerol™ and Excelite™ Chemical Foaming
Agents (CFA)
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/hiformer-case-study.pdf
C A S T A N D B L O W N F I L M
LEADING PACKAGING
FILM SUPPLIER
• Improve quality, limiting melt fracture and die built up
• Increase productivity, reducing cleaning frequency
• More sustainable manufacturing process
• Regulatory compliance
HIFORMER™ Liquid Polymer Processing Aid
AVIENT SOLUTION
• Increased processing efficiency and overall productivity
with low let down ratio
• Delivered significant improvement in melt fracture and
die build up
• Sustainability benefits provided, including possibility for
longer production runs, reduced energy consumption
and less waste
WHY AVIENT
K E Y RE Q U I RE M E N T S
P R O D U C T I V I T Y + S U S TA I N A B I L I T Y
LEARN MORE
https://www.avient.com/sites/default/files/2022-09/Dynaflex - Disc Golf Discs - Application Snapshot.pdf
SPORTS
EQUIPMENT OEM
D I S C G O L F D I S C S
• Replace incumbent polymer with an alternative material that
offered consistent supply and comparable performance
• Colorable and able to support product differentiation using
special effects
• Grippy but not tacky
• Ability to meet varying flexibilities and weights
• Professional Disc Golf Association approval
• Presented a TPE with diverse durometers to support
a range of disc capabilities, weights and grip features
• Delivered a durable material with good flow
characteristics for simple and economical production
• Provided a natural, easy-to-color material with good
UV resistance
• Offered a breadth of material and specialty services
to enable product line expansion using metallic
effects, polymer additives, and additional material
formulations
Dynaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-10/Wall Partitions Mini Case Study.pdf
WALL PARTITION
MANUFACTURER
F O O D P R O C E S S I N G
E N V I R O N M E N T S
• Decrease growth of microbes on plastic surfaces that
come in contact with food products
• Compatibility with sheet extrusion processing
• Maintain all other functional attributes inherent to product,
such as ROHS, flame retardant standards, and specific
brand color
• Seamlessly incorporated multifunctional additives
for optimal performance in reducing microbe
growth
• Developed custom formulation for complex
processing configurations in sheet extrusion
technology
• Provided expertise in antimicrobial performance,
chemical resistance, flame retardance, and
regulatory product stewardship
Cesa™ WithStand™ Antimicrobial Additives and
Smartbatch™ Combination Colorants and Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/roofing-membranes-mini-case-study.pdf
BUILDING MATERIALS
RETAILER
R O O F I N G M E M B R A N E S
• Improve marketing claims for product performance and
polymer integrity
• Prevent and improve field life, and protect product from the
growth and appearance of flora, fungi and algae from
outdoor environmental exposures
• Ability to convert materials from liquid to solid in order to
accommodate advanced manufacturing technique
• Seeking OBPA alternative
• Delivered a product differentiating solution
that eliminated both polymer-degrading
microbials and mitigated the flora and fungal
accumulation that causes discoloration and
staining
• Enabled versatility with combined liquid and
solid masterbatch solutions
• Provided a cost-effective and
environmentally friendly OBPA alternative
WithStand™ Antimicrobial Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-08/air-fryer-window-one-page-case-study.pdf
COOKWARE
MANUFACTURER
A I R F R Y E R W I N D O W
• Clear, FDA food-contact compliant material that can be run
through a dishwasher
• Able to withstand long-term steam and heat
• Allows injection molding of a complex shape with
aesthetics that convey cleanliness and quality
• Added concentrate to a natural PES
material allowing it to retain clarity and
aesthetics in an FDA-compliant solution
• Enabled material to withstand sterilization
and maintain continuous heat resistance
• Provided a more pleasing appearance that
could command a greater price point due to
perception of higher quality
Colorant Chromatics™ PESU Concentrate
KEY REQUIREMENTS
WHY AVIENT?