https://www.avient.com/sites/default/files/2025-03/ColorMatrix SmartHeat RHC Brochure.pdf
SmartHeat RHC allows for optimization
of polymer weight distribution within
the PET bottle.
IMPROVED BOTTLE
QUALITY
+2% in
neck
+3% in
body
-12% in
base
8.5g 0.5L bottle, 60% rPET
Polymer Weight Distribution
Based on commercially produced water
bottles, 51,000bph
Mechanical Strength
Based on PTI 14.4g 0.5L water bottles, Instron testing
To
p
Lo
ad
(l
bs
)
Burst Pressure
Based on 8.5g, 0.5L commercially produced water bottles
Bu
rs
t P
re
ss
ur
e
(B
ar
)
REDUCED CO2 EMISSIONS
Based on a commercial process producing 8.5g 0.5L water bottles as 51,000bph
25% reduction in energy consumed during the bottle blowing process
En
er
gy
k
W
Reduce Energy Consumption
SmartHeat RHC increases the heat-up rate for preforms, enabling energy reductions
for the heating lamps used during the bottle blowing process.
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
Each
formulation was designed to selectively bond to a substrate based on the functionality of the substrate
material.
As the formulation was altered, bondability of TPE-2 to a
substrate varied.
Conclusion
Two classes of TPE formulations have been developed and studied for rigid thermoplastics
overmolding applications.
https://www.avient.com/sites/default/files/2020-07/versaflex-hc-syringe-plunger-english.pdf
Versaflex HC - Syringe Plunger - English
SYRINGE
MANUFACTURER
D I S P O S A B L E S Y R I N G E
P L U N G E R
• USP VI and ISO 10993-4,5 compliant
• Sterilize by gamma & EtO
• Long-term sealing performance
• Low coefficient of friction (COF)
• Consistent performance across barrel sizes
• Provided a formulated solution that met
rigorous medical application requirements
• Improved global supply continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
Versaflex™ HC 2110-57B
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION
LEADING EV
MANUFACTURER
C H A R G I N G G U N G R I P
• Good abrasion resistance
• Excellent chemical resistance
• Nice surface finish
• Good bonding with flame retardant PC/ABS
• Provided a rubbery touch feel, chemical
resistance (including to ethanediol), and better
appearance than the incumbent TPV solution
• Eliminated a secondary process through two-
shot injection molding with good adhesion to
PC, ABS, PC/ABS, and copolyester handles
• Offered quick technical support to accelerate
the product development
KEY REQUIREMENTS
CHEMICAL RESISTANCE + BONDING
LEARN MORE
Versaflex™ TPE Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-03/Versaflex-Footwear insert-Application snapshot_0330.pdf
SOFT TOUCH + COLORABILITY
FOOTWEAR
ACCESSORY BRAND
F O O T W E A R I N S E R T
• Low durometer with good processability
• Optimal cushioning with high elasticity
• Non-tacky feel
• Excellent colorability
• Customized a formulation to achieve super
soft gel performance without a tacky finish
• Provided material with sufficient cushioning
and elasticity for all-day comfort
• Optimized lead time and stable supply with
local inventory
Versaflex™ Customized TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Ventilation Tube-Case study Snapshot_0826.pdf
Seat Ventilation Tube Case Study Snapshot
LEADING LUXURY
CAR MANUFACTURER
S E A T V E N T I L A T I O N T U B E
• Reliable sealing performance
• Good bonding ASA+PBT
• Excellent chemical resistance and good flexibility
• Provided a TPE with good flexibility to
maintain a tight seal within the ventilation
system, preventing air leaks and ensuring
efficient airflow
• Formulated a durable and chemically
resistant grade to help withstand the various
stresses and environmental conditions that
the ducts may encounter
• Offered quick technical support to fix the
leak problem for customer
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Dynaflex-Disposable syringe tip cap-Application snapshot.pdf
Formulated a solution that met rigorous
medical application requirements
• Leveraged global footprint to ensure supply
continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
LEARN MORE
https://www.avient.com/products/thermoplastic-elastomers/dynaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2023-10/reSound BIO TPE -Underwire-case study snapshot.pdf
FAMOUS
UNDERWEAR
BRAND
U N D E R W I R E
• Formulated a 40% bio-derived material to
help meet customer’s sustainable goals with
good rigidity and supporting strength
• Improved comfort and softness compared to
a normal steel underwire design
• Passed ISO 105-X18 textile test with good
chemical resistance, durability, and wash
fastness
Customized reSound™ BIO TPE
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag
BAG-VALVE-MASK (BVM)
MANUFACTURER
R E S U S C I T A T O R B A G
• Compatible gamma sterilization process
• Achieve desired elastomeric properties
• PVC-free formulation
• FDA, ISO 10993, USP VI compliant
• Repeatable injection molding process
• Complemented customer expertise with
technical support in material selection, part &
tool design, and process development
• Customized TPE offered customer an
alternative to vinyl without sacrificing
performance
• Improved process efficiency and overall
system costs through injection molding method
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?