https://www.avient.com/sites/default/files/2023-06/AVIENT_TPEs and LSR eBook.pdf
It is also possible to add additional surface texture to a finished product
by bead-blasting or chemically texturing the mold used in processing the
material.
With the right additives, TPEs can also hold up to UV.
https://www.avient.com/sites/default/files/resources/Overmolding_of_Thermoplastic_Elastomers_Engineered_solutions_for_consumer_product_differentiation.pdf
A
combination of novel material technology, part and tool design as well as innovations in overmolding technology
will continue to fuel the imagination of the designer community to meet the everdemanding needs in
ergonomics, aesthetics and value addition in the consumer market.
In addition the
diffusion, viscoelastic properties of the elastomer have an influence on the adhesion properties as well.
https://www.avient.com/company/sustainability/sustainability-report/reporting/gri
We operate in three reportable segments: (1) Color, Additives and Inks; (2) Specialty Engineered Materials; and (3) Distribution.
Some associates receive additional training based on their role, such as Lean Six Sigma, Customer Centric Selling, and Core Leadership.
https://www.avient.com/sites/default/files/2024-11/reSound REC Recycled Content TPEs Selection Guide.pdf
reSound™ REC
VX2800-0001
reSound™ REC
VX2800-0001
I 65A Black
reSound™ REC
VX2800-0002
I 65A Black
reSound™ REC
VX0100-0001
AR I 80A Black
Recycled Content PIR PIR PIR PIR
Recycled Content, % 25% 25% 40% 30%
Recycled Source
Carpet Backing,
Nonwovens, Films,
Super Sacks
Carpet Backing,
Nonwovens, Films,
Super Sacks
Proprietary Blend Proprietary Blend
Hardness, Shore A 65 65 65 80
Color Natural Black Black Black
Specific Gravity 0.88 0.89 0.88 1.05
Tensile Strength, PSI 784 788 1023 1400
Elongation at Break, % 687 662 673 700
Compression Set
@ Room Temperature 29 27 30 –
OM Substrate PP PP PP PC, ABS,
Processing IM or OM IM or OM IM or OM IM or OM
Agency Rating – – – –
reSound™ REC
VX2800-9003
C 47A Natural
reSound™ REC
VX2800-9004
C 54A Natural
reSound™ REC
VX2800-0001
C 65A Black
Recycled Content PCR PCR PCR
Recycled Content, % 25% 25% 25%
Recycled Source Transportation Transportation Ocean-bound
Plastic
Hardness, Shore A 47 54 65
Color Natural Natural Black
Specific Gravity 0.94 0.95 0.89
Tensile Strength, PSI 250 311 900
Elongation at Break, % 585 581 670
Compression Set
@ Room Temperature – – 25
OM Substrate PP PP PP
Processing IM or OM IM or OM IM or OM
Agency Rating – – –
Automotive Testing* – – –
*Additional testing can be performed to confirm specific customer requirements.
https://www.avient.com/sites/default/files/resources/Proxy%2520Statement%2520for%2520Web%2520Hosting.pd_.pdf
Crist, Senior Vice President,
President of Color, Additives and Inks(1)
Non-Equity Incentive Plan Compensation (column (f))
2018 Annual Incentive Program
2016 – 2018 Cash-Settled
Performance Units ($)
All Other Compensation (column (g))
Company Contributions to Qualified Savings Plan.
https://www.avient.com/sites/default/files/resources/PolyOne%2520Standard%2520Quality%2520Response_2016_6_9.pdf
What additional data is provided when
product is shipped?
In
addition, all these same equipment/tools and
processes are typically subject to a formal
continuous improvement approach using Lean
Six Sigma techniques to ensure that we
maintain our competitive edge.
3.
https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
In addition, the right
material selection matters for meeting evolving industry needs.
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
Not surprisingly, the healthcare market has additional regulatory
requirements for those creating medical products and devices.
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
Over the years, many rigid thermoplastics have been utilized with this hard/soft design in order for specific
performance and additional value.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
CHAPTER 1 | APPLICATION SUMMARY
Design Guide 5
GT5200-0013
GT6000-0004
GT7300-0006
GT5200-5003
GT6000-5002
GT7300-5007
Specific
Gravity* 2.0 3.0 2.0 2.5 2.6 2.2
Color
Options* Various Various Black to Grey Black Various Various
Electroplating No Possibly Yes Possibly Possibly Yes
Base
Resin PP PA6 ABS PP PA6 ABS
FDA
Compliant* Yes Yes Yes Yes No Yes
Region
Produced
North
America
North
America
North
America Europe Europe Europe
Full
Name
X GT5200-0013
PT White
X GT6000-0004
PT White
X GT7300-0006
PT Black
GT7300-5003
Black FD
GT6000-5002
EI White 1
GT7300-5007
X2 White FD
*Please contact Avient for additional information
6 Gravi-Tech
CHAPTER 2 | PROCESS SETTINGS
Density Modified Formulations
Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-
based alternatives to metals.
Design Guide 33
Mold damages Loss of clamp force
Barrel malfunction
Melt temperature
Injection speed
Transfer position
Excessive pack
Excessive back
Repair mold damage
Clean parting line
Reduce pinch-off land
Increase clamp force Dry material Reduce melt
Reduce mold
Reduce hold pressure
Increase transfer
Flash
• Excess material commonly found at parting lines or mold features
Root cause: Too much plastic or mold damage.
34 Gravi-Tech
Design of gate too small or
in wrong
location
Machine not providing
Heater overriding
Viscosity too low
Injection velocity
too high
Melt temperature
Remove sharp corners from
Change gate type
Move gate to a position
where the melt stream
will impinge upon a mold
feature
Dry material Reduce injection
Increase melt
Jetting
Root cause: Injection speed is too high for the viscosity of the material
Design Guide 35
Finish too rough
Screw configuration
Overworking material
Non-compatible
additive
Melt temperature too high
Remove sharp corners from
Use smaller screw/barrel
Check melt uniformity
Check L/D ratio
Check additive
compatibility
Reduce melt
Reduce screw speed
Reduce residence time
Plate-Out
• Build-up or deposit on mold surface
Root cause: One component of the material is not totally compatible.
36 Gravi-Tech
Shut-off partially turned
Screw problems
Barrel heater problems
Material too dry
Under-packing
Not enough pack
Melt temperature
Transfer position
Make sure gate is not
blocked
Insure runner shut-off
is not turned
Check venting
Change gating location
Add flow leader
Insure cushion position
Make sure screw is transfer-
ring at a correct
Change screw/barrel
Make sure material was
dried at proper settings
Increase melt
Increase mold
Decrease transfer
Short Shot
• Not enough material is being injected into the mold to fill out all of the cavities
Root cause: Not enough plastic is getting into the cavity.
It
provides additional mixing to the melt, which is
especially helpful when using colorants.