https://www.avient.com/sites/default/files/2023-11/LFT for Bicycles Application Graphic.pdf
REDUCED WEIGHT
40–50% weight reduction
when switching from metal,
portability
SOLUTION: Long carbon
fiber reinforced composites
SUSTAINABILITY
PIR/PCR content incorporation
SOLUTION: Recycled content
long fiber thermoplastics
STRENGTH
IN EXTREME
ENVIRONMENTS
High strength-to-weight ratio,
high and low temperature
performance
SOLUTION: Long carbon
fiber reinforced composites
CORROSION
RESISTANCE
Metal replacement, eliminate
secondary operations, slow
moisture uptake
SOLUTION: Moisture resistant
long fiber reinforced nylons
ELECTRIFYING
STRENGTH
Ignite a passion for exploration and push
the boundaries of durability with long
fiber thermoplastic technology for bikes,
engineered to excel in extreme challenges!
BATTERY RANGE
EXTENSION
Lightweighting
SOLUTION: Long fiber
reinforced polyketone (PK)
thermoplastics
© 2023, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-rec-formulations
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-rec-formulations
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/sites/default/files/2020-08/composite-braces-case-study.pdf
To meet the underbody brace requirements, Our
Glasforms™ technologies were recommended to produce
continuous fiber-reinforced braces.
The automated
pultrusion process fabricates continuous glass or carbon
fiber-reinforced, constant cross-section profiles with
consistent, uniform properties.
Each cradle brace is a two-foot long, rectangular bar
with a “U” shape machined into our engineering team
developed and analyzed three options: a unidirectional,
hybrid carbon and glass fiber profile; a unidirectional
carbon fiber profile; and finally, a profile made with both
a unidirectional carbon fiber and a transverse engineered
fabric, which had the advantage of minimizing any
potential cracks from propagating.
https://www.avient.com/resource-center?document_subtype=0&document_type=221&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=1
Renol™ Fiber Colorants for Dope Dyeing
Learn more about Renol™ Fiber Colorants for Dope Dyeing
reSound™ Ultra-Low Carbon Footprint TPEs (Chinese)
https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Following are top reasons why many manufacturers and designers choose
high-performance thermoplastics:
• High-temperature resistance • Chemical resistance
• Flame/smoke/toxicity (FST) performance • Chemically inert
PLUS, ALL
THE BENEFITS
OF PLASTIC
In addition to their elite-level properties,
high-performance thermoplastics deliver
the typical advantages of polymers over
other material types such as metal, glass and
ceramic, including:
• Light weight
• Design freedom/part consolidation
• Easy colorability
• Efficient, high-volume processing
• Elimination of secondary operations
• Enhanced product experience
for the end user
- quieter environment
- improved tactile feel
- better usability
ADVANTAGES
Going Above
and Beyond
• Amorphous structure
• High marks for toughness, chemical resistance,
hydrolytic stability, resistance to boiling water,
and extreme thermal capabilities
• Best for: aerospace interiors, hot water fittings,
and medical and dental devices that are
subjected to repeated steam sterilization
• Also used in food equipment exposed to
temperature extremes, such as coffeemakers
or freezer-to-microwave cookware
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
AR
YL
ET
H
KE
TO
N
ES
SU
LF
O
N
ES• Semi-crystalline structure
• High marks for thermal stability, chemical
resistance and mechanical properties over
a wide temperature range
• Better-than-average levels of combustion
resistance and electrical performance
• Some PAEK materials, like polyetheretherketone
(PEEK), are also extremely tough and have
excellent impact strength
• Best for: aerospace, automotive, industrial
and medical components
• May be used to create stock shapes such as
rods, bars, and tubes
All in the Family
PH
EN
YL
EN
E
SU
LF
ES • Semi-crystalline structure
• Excellent temperature resistance with continuous
service temperatures up to 230°C
• High marks for modulus and resistance to creep,
corrosion, and chemicals
• Above-average electrical properties
• Best for: complex parts with extremely tight
tolerances; often used as an alternative to metals
and thermosets in automotive underhood parts,
appliances, electronics, and industrial applications
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
ET
H
IM
ES
LI
Q
U
C
RY
ST
AL
P
O
M
S • Semi-crystalline structure
• High degree of anisotropy: strength, stiffness
and thermal expansion will be greater in one
direction vs. the other
• High marks for temperature, chemical
and electrical resistance
• Exceptional mechanical strength
and high flow rates; often used to fill
extremely long parts with thin walls
• Best for: electronic connectors, sensors,
bullet-resistant vests, jet engine enclosures,
brake and transmission friction parts, and gaskets
• Amorphous structure
• High marks for thermal, mechanical,
and chemical properties
• Often selected for demanding applications requiring
ultra-high mechanical strength combined with high
temperature, corrosion and wear resistance
• Impact resistance may be lower than
that of PSUs and PAEKs
• Best for: aerospace interiors, automotive lighting,
medical devices, and electrical and fiber optic
connectors
All in the Family
Source: https://www.craftechind.com/standard-and-custom-parts-in-high-performance-plastics/
TEMPERATURE AND MATERIAL TYPE
The two broad classifications of high-performance thermoplastics—amorphous and semi-crystalline—
have different temperature characteristics.
The metal used for FFF dies depends on the polymer:
unfilled materials can use softer brass dies, while fiber-reinforced materials
need harder steel to prevent premature wear.
Also, PEEK powders—
typically reinforced with carbon—can be used in SLS.
https://www.avient.com/resource-center?document_type=59&page=22
Fiber Colorants and Additives Overview
A range of colorants created without the addition of carbon black pigment.
Fiber-Line Engineered Fibers - Products & Applications
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=22
Fiber Colorants and Additives Overview
A range of colorants created without the addition of carbon black pigment.
Fiber-Line Engineered Fibers - Products & Applications
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=22
Fiber Colorants and Additives Overview
A range of colorants created without the addition of carbon black pigment.
Fiber-Line Engineered Fibers - Products & Applications
https://www.avient.com/news/avient-presenting-cutting-edge-sustainability-supporting-additives-flexible-packaging-coninflex-2024-brazil
Dyneema®, the world’s strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including ballistic personal protection, marine and sustainable infrastructure and outdoor sports
Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility
https://www.avient.com/news/super-tough-nylon-formulations-added-avient-s-recycled-content-portfolio
Dyneema®, the world’s strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including ballistic personal protection, marine and sustainable infrastructure and outdoor sports
Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility
https://www.avient.com/news/abre-sustainability-forum-include-highlights-avient-s-sustainable-color-and-additives-solutions
Product Carbon Footprint (PCF) calculator: a service to enable customers to determine the carbon footprint of their solutions and help evaluate which sustainable solutions can offer a lower environmental impact
Dyneema®, the world’s strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including ballistic personal protection, marine and sustainable infrastructure and outdoor sports
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility