https://www.avient.com/sites/default/files/2023-10/Flexi-StiX FlexSpring Case Study.pdf
CASE STUDY: POLYSTRAND™ THERMOPLASTIC COMPOSITES
Challe
nge Accepted.
The unique positioning of the continuous glass fibers
within the Polystrand™ material makes the very thin
profile of the FlexSpring™ composite insoles possible,”
said Gordon.
© 2023, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about how Polystrand
continuous fiber reinforced composites can
benefit your product, call +1.844.4AVIENT or
visit www.avient.com/composites
https://www.avient.com/sites/default/files/2023-08/SEM Solutions for E-Batteries Infographic_v2.pdf
BATTERY JUNCTION BOX
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Easier to process vs metals
MODULE CONNECTOR
Therma-Tech™ Thermally Conductive Formulations
• Good stiffness and mechanical strength
EV CONNECTOR
Edgetek™ PKE Polyketone Formulations
• Excellent chemical resistance
• Low moisture uptake
• Non-halogenated flame retardant performance
• Colorable (RAL Orange)
• Reduced carbon footprint vs PA6 and PA66
COOLING SYSTEM
Therma-Tech™ Thermally
• Tensile strength
• Chemical resistance
BATTERY FRAME
Maxxam™ FR Flame Retardant Polyolefin Formulations
Edgetek™ Engineered Polymer Formulations
Polystrand™ Continuous Glass Fiber Reinforced Thermoplastics
• Non-halogenated flame retardant
HOUSING TRAY
OnForce™ Long Glass Fiber Reinforced
Polypropylene Composites
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Design integration & freedom
• Structural performance
• EMI shielding
BATTERY MANAGEMENT CONTROLLER
Stat-Tech™ Static Dissipative & Electrically Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Easier to process vs metals
BATTERY HOUSING/COVER
OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
Complēt™ Long Fiber Reinforced Structural Thermoplastics
• Metal replacement
• Lightweighting
• Structural performance
• Design integration & freedom
Polystrand™ Continuous Glass Fiber
• Localized biaxial reinforcement
• Impact performance
• Overmolding compatibility
• Integrated assembly point stiffening
ENGINEERED MATERIALS FOR EV BATTERIES
CELL MODULE
Therma-Tech™ Thermally
Conductive Formulations
• Good stiffness and
mechanical strength
UNDERBODY PROTECTION
Polystrand™ Continuous Glass Fiber
• Superior impact performance
• Significantly lighter than steel
• Simplified integration with housing
• Corrosion resistance
https://www.avient.com/sites/default/files/2020-08/polystrand-rome-snowboard-bindings-case-study-1.pdf
CASE STUDY: POLYSTRAND™ THERMOPLASTIC COMPOSITES
THERMOPLASTIC COMPOSITES REDUCE WEIGHT, ADD
STRENGTH TO INDUSTRY-FIRST SNOWBOARD BINDINGS
Discover how Polystrand™ continuous fiber
reinforced thermoplastics can add lightweight
strength and durability to your application.
Injection overmolding with thermoplastic composite
laminates combines the advantages of injection
molding—the ability to create complex shapes and
fast cycle times—with the lightweight strength and
durability of continuous fiber reinforcement.
THE IMPACT
The injection-overmolded Polystrand composite
construction in Rome’s Black Label binding is the first of
its kind in the industry.
https://www.avient.com/news/new-compl-t-pke-materials-offer-additional-sustainable-alternatives-polyamides
Caption: Complēt™ PKE long fiber reinforced engineered thermoplastics
CLEVELAND – December 12, 2022 – Avient Corporation today announced an expansion to its range of polyketone (PK) based materials with new Complēt™ PKE long fiber reinforced engineered thermoplastics.
We are excited to continue offering our customers new material options to help them meet their specific performance requirements and sustainability goals.”
https://www.avient.com/sites/default/files/2022-11/Polystrand R Recycled Polyester Composite Tape and Laminates Product Bulletin.pdf
Polystrand™ R
Recycled Polyester Composite Tape and Laminates
Meet Sustainability Goals and Maintain Performance
Consumers, end-users, and legislators are
demanding improved sustainability in an
increasing number of products.
Polystrand™ R continuous fiber-reinforced
thermoplastic composites are made with a resin
matrix of greater than 95% post-consumer recycled
PET (rPET).
TECHNICAL PROPERTIES
Continuous fiber-reinforced composites comparison: recycled PETG, virgin PETG and APET resin systems with
58% glass fiber reinforcement
CARBON FOOTPRINT COMPARISON TO ALTERNATIVES
Greenhouse gas (GHG) emissions from cradle-to-gate production
Polystrand R 5840B made
with rPET has a lower carbon
footprint than traditional
polyester-based products;
44% lower than PETG and
31% lower than APET.
0.0
1.0
2.0
3.0
RPET PETG APET
kg
C
O
2e
/k
g
pr
od
uc
t
https://www.avient.com/sites/default/files/2024-01/2023 Interactive Powersports.pdf
DURABILITY
High Impact Strength, Weatherability
SOLUTION: PP, HDPE, ASA,
Nylon Engineered Formulations
AESTHETIC APPEAL
Custom Color & Special Effects, Paint Replacement
SOLUTION: Custom Polymer Colorants,
Pre-Colored High-Gloss Thermoplastics
THERMAL MANAGEMENT
LED Heat Sinks, Design Flexibility
SOLUTION: Thermally Conductive
Formulations
EXTREME PERFORMANCE
Chemical & Fire Resistance,
High Temperature Performance
SOLUTION: Nylon Engineered
Formulations, Long Fiber Reinforced
Composites, Continuous Fiber
Composite Tapes & Laminates, Flame
Retardant Polyolefin Formulations
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement
SOLUTION: Pultruded Rods,
Tubes & Custom Profiles, Long
Fiber Reinforced Composites
SENSORY EXPERIENCE
Vibration Damping, Durability, Customization,
Custom Color, Low Friction
SOLUTION: Thermoplastic Elastomers (TPEs),
Custom Polymer Colorants, Internally Lubricated
Formulations, Advanced Composite Springs
STRENGTH & STABILITY
Excellent Dimensional Stability,
High Stiffness, Impact Resistance
SOLUTION: Short & Long Fiber
Formulations, Continuous Fiber
Composite Tapes & Laminates
SURFACE PROTECTION
Performance Enhancements
SOLUTION: Scratch & Mar
Resistance, UV Stable
Additives, Anti-Static
Additives
STRUCTURAL
PERFORMANCE
Corrosion Resistance,
Lightweighting
SOLUTION: Long Fiber Reinforced
Composites, Nylon Engineered
Formulations, Continuous Fiber
Composite Tapes & Laminates,
Chemical Foaming Additives
METAL REPLACEMENT
Lightweighting, Heat Management, Load Carrying Capability
SOLUTION: Long Fiber Reinforced Composites, Continuous Fiber
Composite Tapes & Laminates
TACTILE EXPERIENCE
Soft-Touch Feel, Durability
SOLUTION: Thermoplastic
Elastomers (TPEs)
https://www.avient.com/industries/consumer/outdoor-recreation/powersports
https://www.avient.com/industries/consumer/outdoor-recreation/powersports
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/maxxam-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-engineered-polymer-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/polymer-colorants
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-paint-replacement
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma
http://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
http://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/engineered-polymer-formulations/flame-retardant-formulations/maxxam-fr-flame-retardant-polyolefin-formulations
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber-thermoplastics
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations/long-fiber-thermoplastics
https://www.avient.com/products/polymer-colorants
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/advanced-composite-springs
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations
https://www.avient.com/products/engineered-polymer-formulations/structural-fiber-reinforced-formulations
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-antistatic-additives
https://www.avient.com/products/polymer-additives/performance-enhancement-additives/oncap-antistatic-additives
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/nymax-bergamid-polymer
https://www.avient.com/products/polymer-additives/foaming-agents/colormatrix-excelite-chemical-foaming-additives
https://www.avient.com/knowledge-base/article/what-s-difference-fillers-reinforcements?ind[]=21508
Fibers made from glass, carbon, aramid and other materials can be chopped and added to thermoplastic compounds to produce fiber-reinforced plastic (FRP) that can be injection molded or heat formed.
Long- and short- can be used in thermoplastic compounds for lightweight, high-end reinforcement.
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl-t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2022-08/Pipe wrap translation - Application Snapshot.pdf
REINFORCED
THERMOPLASTIC PIPE
F O R O I L + G A S
• Reinforcement for HDPE pipe to meet the performance of
traditional steel pipe for oil and gas applications
• Temperature performance up to 65˚C with operating
pressure up to 1500 psi
• Spoolable, lightweight material to simplify transport and
installation
• Provided material compatibility with HDPE
and added reinforcement to meet burst
strength requirements
• Customized tape thickness to meet specific
processing needs
• Ensured supply chain reliability with fast
delivery and quality control in North America
• Flexible, reinforced plastic solution enabled
spoolable pipe and reduced weight
Polystrand™ Continuous Glass Fiber
Reinforced Polyethylene Tape
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
Thermoplastic Composite Innovation Cell
Injection and Compression Overmolding
HARNESS THE VERSATILITY
Are you working on a project that would benefit
from added reinforcement, reduced weight,
material reduction or part consolidation?
CAPABILITIES
• Prototype part sampling
• Tooling validation
• Process optimization
• Material configuration
• Application development support
• Laminate analysis
• Mechanical system analysis
• Resin flow with laminate inserts
• Finite Element Analysis
EQUIPMENT SPECIFICATIONS
Injection Molding
• Milacron-Fanuc Roboshot α-S15OiA with
4-axis robot
• Maximum shot capability at 171 grams
with a clamping for 198 tons
• Trial molds include a 4"x6" flat plaque
and a 3"x10" hat stiffening member
Compression Molding
• 450 ton down acting press
• 39" x 39" platen size
• Features automatic shuttle table with
IR preheat oven
Material Testing
• Instron Model 5982 Universal Testing System
with 100 kN load capacity
• AVE2 non-contacting video extensometer with
digital image correlation capability
• Environmental chamber that enables testing
from -150° to 350° C
PRODUCT BULLETIN
PROCESSABILITY
MEETS PERFORMANCE
Polystrand™ advanced thermoplastic
composites combine high strength,
unidirectional, continuous fibers with
engineered thermoplastic resins to create
continuous fiber reinforced thermoplastic
(CFRTP) materials that feature exceptional
strength-to-weight ratio and high impact
resistance.
Through injection or compression
overmolding, composite tapes and multi-
ply laminates are integrated into traditional
thermoplastic molding processes to create
locally-reinforced, molded components.
https://www.avient.com/knowledge-base/article/optimizing-automotive-structural-component-designs-advanced-modeling
Long fiber composites, in particular, are well-suited for replacing metal, offering exceptional strength-to-weight ratio and the ease of injection molding, which can expand design options and streamline processing steps.
Advanced computer-aided engineering (CAE) software, when complemented by in-depth design and material knowledge, facilitates precise prediction of the behavior of fiber-reinforced polymer materials.
For more technical details on the structural performance of reinforced polymers using CAE, automotive design engineers may access material data and models for Avient’s fiber-reinforced solutions using Hexagon’s Digimat-MX Tool.