https://www.avient.com/sites/default/files/2021-08/resound-r-pc-phone-case-one-pager-case-study.pdf
INCIPIO
P H O N E C A S E
• Customized a post-consumer recycle (PCR)
grade formulated with 30% recycled content
that delivered similar performance to a
prime PC grade
• Achieved high yield rate through strict
quality control over recycled products
• Offered RoHS and REACH compliant
solution to support applications with
regulatory requirements
reSoundTM R PC Recycled Material
WHY AVIENT?
KEY REQUIREMENTS
• Post-consumer recycled material to reduce carbon
footprint
• Maintain high transparent color even after using recycled
PC
• Stable color range and strict black spot control
https://www.avient.com/products/engineered-polymer-formulations/eco-conscious-formulations/resound-r-pc-recycled-polycarbonate-solutions
https://www.avient.com/sites/default/files/2022-06/Edgetek REC PC Recycled Content Product Bulletin Asia %281%29.pdf
Edgetek™ REC PC
Recycled Content Polycarbonate Solutions
As consumer demand for more sustainable, eco-
conscious products grows along with regulatory
pressure, Edgetek™ REC PC formulations can help
brand owners deliver on their sustainability goals.
The Edgetek REC PC portfolio includes six PCR and
six PIR grades with glass filler levels from 10–30%.
Several of these perform on par with virgin PC
in terms of tensile elongation, tensile strength,
notched izod impact, flexural modulus and flexural
strength.
https://www.avient.com/resources/safety-data-sheets?page=6867
PC TR SOFT CHAMBRAY
021C ORANGE PC 925
PC TR PEACH PARFAIT 2
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability
The use of 2K (two-component) molding – in which the base resin is injected and allowed to set up for a short time, and then is overmolded by injecting the TPE – streamlines the manufacturing process.
It required a high temperature and a strong injection pressure to bond to the acrylonitrile-butadienestyrene (ABS) substrate, which caused the resin to deform.
Product developers reported that they needed a better TPE to provide superior bonding performance with ABS without requiring high temperature and pressure during 2K molding.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?ind[]=21537
The use of 2K (two-component) molding – in which the base resin is injected and allowed to set up for a short time, and then is overmolded by injecting the TPE – streamlines the manufacturing process.
It required a high temperature and a strong injection pressure to bond to the acrylonitrile-butadienestyrene (ABS) substrate, which caused the resin to deform.
Product developers reported that they needed a better TPE to provide superior bonding performance with ABS without requiring high temperature and pressure during 2K molding.
https://www.avient.com/sites/default/files/2023-09/65799-Certificate-26SEP2023%5B1%5D.pdf
ECert - 2023-09-26T122339.151.pdf
Page 1 of 10
Validity of this certificate is based on the successful completion of the periodic surveillance audits of the management system defined by the above scope and is contingent upon
prompt,written notification to ABS Quality Evaluations, Inc. of significant changes to the management system or components thereof.
ABS Quality Evaluations, Inc. 1701 City Plaza Drive, Spring, TX 77389, U.S.A.
This is to certify that the Quality Management System of:
Avient Corporation - Avon Lake
33587 Walker Road
Avon Lake, OH 44012
The Quality Management System is applicable to:
Certificate No: 65799
Certification Date: 01 October 2020
Effective Date: 25 September 2023
Expiration Date: 30 September 2026
Revision Date: 26 September 2023 Dominic Townsend, President
DESIGN AND MANUFACTURE OF COLOUR AND ADDITIVE CONCENTRATES, THERMOPLASTIC RESINS AND
SPECIALTY COMPOUNDS
This certificate may be found on the ABS QE Website (www.abs-qe.com).
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?ind[]=6596
The use of 2K (two-component) molding – in which the base resin is injected and allowed to set up for a short time, and then is overmolded by injecting the TPE – streamlines the manufacturing process.
It required a high temperature and a strong injection pressure to bond to the acrylonitrile-butadienestyrene (ABS) substrate, which caused the resin to deform.
Product developers reported that they needed a better TPE to provide superior bonding performance with ABS without requiring high temperature and pressure during 2K molding.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?pname[]=10744
The use of 2K (two-component) molding – in which the base resin is injected and allowed to set up for a short time, and then is overmolded by injecting the TPE – streamlines the manufacturing process.
It required a high temperature and a strong injection pressure to bond to the acrylonitrile-butadienestyrene (ABS) substrate, which caused the resin to deform.
Product developers reported that they needed a better TPE to provide superior bonding performance with ABS without requiring high temperature and pressure during 2K molding.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?rtype[]=1124
The use of 2K (two-component) molding – in which the base resin is injected and allowed to set up for a short time, and then is overmolded by injecting the TPE – streamlines the manufacturing process.
It required a high temperature and a strong injection pressure to bond to the acrylonitrile-butadienestyrene (ABS) substrate, which caused the resin to deform.
Product developers reported that they needed a better TPE to provide superior bonding performance with ABS without requiring high temperature and pressure during 2K molding.
https://www.avient.com/sites/default/files/2020-09/lubrione-processing-guide.pdf
These materials combine the unique benefits
of internal lubricants such as PTFE, silicone and molybdenum disulfide with a wide array of base engineering
resins.
BASE
RESIN PPA PC PSU PES PPS
CO-
POLYMER
ACETAL
PEEK PA
Barrel Temperatures* °F (°C)
Rear Zone 550–580
(288–305)
520–560
(271–293)
600–640
(316–338)
630–660
(332–338)
550–580
(288–304)
350–370
(177–188)
660–700
(349–371)
440–490
(227–254)
Center Zone 560–600
(293–316)
530–570
(277–299)
620–670
(327–354)
650–680
(343–360)
560–615
(293–324)
380–390
(193–200)
700–730
(371–388)
470–510
(243–266)
Front Zone 580–620
(304–327)
550–580
(288–305)
630–680
(332–360)
670–730
(354–388)
590–630
(310–332)
390–430
(200–221)
720–750
(382–400)
490–540
(254–282)
Nozzle 575–615
(302–324)
550–600
(288–316)
630–680
(332–360)
680–700
(360–371)
600–625
(316–330)
380–415
(193–213)
720–750
(382–400)
520–570
(271–300)
Melt
Temperature
575–615
(302–324)
560–600
(293–316)
625–675
(330–358)
650–710
(343–377)
600–625
(316–330)
370–410
(188–210)
670–740
(354–393)
520–570
(271–300)
Mold
Temperature
250–300
(121–150)
175–240
(80–116)
190–300
(88–150)
225–325
(107–164)
250–325
(121–164)
150–225
(66–107)
290–375
(143–190)
150–200
(66–93)
Pack & Hold
Pressure
50%–75%
of Injection Pressure
Injection
Velocity
in/s
1.0–3.0
Back Pressure
psi 50
Screw Speed
rpm 50–90
Drying
Parameters
°F (°C)
6 hrs @ 175
(80)
4 hrs @ 250
(121)
4 hrs @ 275
(135)
4 hrs @ 300
(150)
4 hrs @ 250
(121)
2 hrs @ 200
(93)
3 hrs @ 300
(150)
4 hrs @ 180
(82)
Allowable
Moisture
%
< 0.05 < 0.02 < 0.02 < 0.04 < 0.02 0.15–0.20 < 0.02 0.10–0.20
Cushion
in 0.125–0.250
Screw
Compression
Ratio
2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle
Type
General
General
General
General
General
General
General
Reverse
Taper
Clamp
Pressure 5–6 Tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
Cut vent depths to:
- PPA Compounds: 0.0015"–0.0025" depth and 0.250" width
- PC Compounds: 0.002"–0.004" depth and 0.250" width
- PSU Compounds: 0.003"–0.004" depth and 0.250" width
- PES Compounds: 0.003"–0.004" depth and 0.250" width
- PPS Compounds: 0.002"–0.003" depth and 0.250" width
- Acetal Compounds: 0.0015" minimum depth and 0.250" width
- PEEK Compounds: 0.002"–0.004" depth and 0.250" width
- Nylon Compounds: 0.002" minimum depth and 0.250" width
• Increase vent depth to 0.060" (1.5mm) at 0.250" (4.0mm) away from the cavity
and vent to atmosphere.