https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
Injection
Moldable
Polymer
CFRTP Blank
Auxiliary
Heater
Overmolded
Finished Part
Increase strength and impact resistance.
Enable thinner, lighter part design.
Enable thinner, lighter part design.
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
Thermoplastic Composite Innovation Cell
Injection and Compression Overmolding
HARNESS THE VERSATILITY
Are you working on a project that would benefit
from added reinforcement, reduced weight,
material reduction or part consolidation?
Our
application development, engineering and
industrial design teams can help you to:
• Increase stiffness
• Improve impact resistance
• Reduce weight through thin-walling and
material reduction or replacement
• Add strength in high stress areas
Avient’s thermoplastic composite innovation
cell in Englewood, CO features injection and
compression molding equipment as well as design
and testing services, all under one roof.
Through injection or compression
overmolding, composite tapes and multi-
ply laminates are integrated into traditional
thermoplastic molding processes to create
locally-reinforced, molded components.
https://www.avient.com/sites/default/files/2020-10/tpes-for-automotive-hvac-product-bulletin.pdf
ONFLEX™ LO
7120-45
ONFLEX™ HT
40A-3S2131
BERGAFLEX™
BFIG 45A-300
Applications HVAC Seals HVAC Seals HVAC Seals
Interior - direct airflow Interior & exterior Interior - direct airflow
HVAC feature Low VOC/FOG & odor Low VOC/FOG & odor Low odor
Cold air Hot air Cold air
VDA 270 ≤3.0 ≤3.0 ≤3.0
VOC/FOG
VDA 278 (VOC) 97µg/g 100µg/g 196µg/g
VDA 278 (FOG) 1131µg/g 1116µg/g 1707µg/g
DIN 75201 (FOG) 0.3mg 1.7mg 1.1mg
73°F (23°C) 72 hrs 15% 12% 15%
158°F (70°C) 22 hrs 45% 28% 50%
212°F (100°C) 22 hrs 70% 45% 90%
Density 1.15 g/ml 1.00 g/ml 1.17 g/ml
Processing Injection Molding Injection Molding/
Extrusion Injection Molding
Bonds to Polypropylene Polypropylene/
Polyethylene Polypropylene
Hardness range 35–65 Shore A 40–70 Shore A 35–65 Shore A
HOW GLS TPEs MAKE THE DIFFERENCE IN AUTOMOTIVE HVAC APPLICATIONS
• Low VOC/FOG – externally tested to VDA 278
and shows significant reductions in volatile
organic compounds and fogging when
compared to current TPE technologies
• Industry standards – helps to achieve VOC/
FOG performance standards for improved VIAQ
• Reduced manufacturing steps – does not
require pre-drying or post heating to reduce
VOC in parts produced
• Design optimization – color can be added at
the machine
• Easy to process – can be extruded, injection
molded and extrusion blow molded
• Recyclable – Our automotive TPEs are
compatible with most municipal recycle
streams
• Global support – Avient automotive TPEs
can be manufactured in locations that are
convenient to your operations, including
North America, Europe or China
To learn more about GLS TPEs for
automotive applications, contact Avient
at +1.844.4AVIENT (+1.844.428.4368).
GLS automotive TPEs are designed to improve driver and passenger safety and comfort.
https://www.avient.com/sites/default/files/2020-08/colormatrix-select-product-bulletin-1.pdf
For manufacturers, designers and brand owners,
this innovative system redefines the process of
color development, elevating it to a new level
of DIY efficiency.
Target samples/
Target samples/
Matches
Trials
ApprovalsApprovals Trials
Designer BrandManufacturer
Target samples/
Target samples/
Matches
Trials
ApprovalsApprovals Trials
Designer BrandManufacturer
MARKETS AND APPLICATIONS
Select is a system ideally suited for applications where
choice of color is vital but also uncertain.
Typically used
within extrusion, injection molding and blow molding
processes with specific benefits for:
• Manufacturers – Take control of your color supply
• Brand Owners – Efficient online color management
• Designers – Rapid visualization of your color
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/news/groundbreaking-new-portable-emergency-oxygen-device-rapid-oxygen-relies-polyone-healthcare-expertise
Smith & Wesson Precision Components (SWPC), a leading injection molder and longtime PolyOne Distribution customer, began working with Rapid Oxygen to produce plastic components for the R15.
It illustrates how early involvement and close collaboration enable our customers to stay focused on their device’s efficacy, while relying on our team’s expertise to navigate and solve part design, regulatory and manufacturing process challenges.”
The Rapid Oxygen Company (ROC) develops, designs, manufactures and sells portable oxygen generators for emergency use.
https://www.avient.com/news/new-colorant-chromatics-metallic-effect-pre-colored-sulfone-formulations-launched-avient-fakuma-2024
In contrast to traditional painting processes, injection molding with metallic effect pre-colored thermoplastic materials has lower energy requirements and lower VOC emissions, making these Colorant Chromatics pre-colored solutions more sustainable.
Our newest metallic effect pre-colored sulfone formulations, developed to emulate finishes that use metal without the weight, can help design engineers address these trends by achieving heat and chemical resistance, increasing design freedom, and eliminating the need for secondary processing.”
https://www.avient.com/products/polymer-colorants/healthcare-colorants/mevopur-healthcare-bio-based-polymer-solutions
Mevopur Healthcare Bio-based Polymer Solutions can be processed like fossil-based grades on common injection molding and extrusion machines.
Technical information, design guides, processing information and more.
Designed to help you overcome challenges for healthcare devices and applications
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-rec-formulations
These injection-molding composites are ideal for markets and applications directed toward eco-conscious consumers.
Processing & Design Guides
Avient long fiber technologies application development center bulletin highlighting services including design support, material validation, simulation support, and in-house prototyping
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=17
Processing & Design Guides
Injection molding parameters and guidelines for Nymax BIO Bio-based Polyamide Solutions.
Read how long fiber composites helped Piranha Propellers add toughness and design flexibility
https://www.avient.com/resource-center?document_type=59&page=17
Processing & Design Guides
Injection molding parameters and guidelines for Nymax BIO Bio-based Polyamide Solutions.
Read how long fiber composites helped Piranha Propellers add toughness and design flexibility