https://www.avient.com/sites/default/files/2020-10/tpe-overmold-design-guide.pdf
Injection Molded Guide | 1
GLS™ TPE
OVERMOLDING GUIDE
Introduction
Avient is the recognized leader in the overmolding of thermoplastic
elastomers (TPEs).
For more information regarding specific overmolding TPEs and their corresponding substrate
materials, please refer to the Avient's Thermoplastic Elastomers Product Selector Guide.
For more information regarding specific overmolding TPEs and their corresponding substrate
materials, please refer to the Avient's Thermoplastic Elastomers Product Selector Guide.
https://www.avient.com/news/polyone-sustainability-portfolio-europe-expanded-support-circular-economy
POMMERLOCH, Luxembourg – June 17, 2020 – Today, PolyOne announced it is adding production of both post-industrial recycled nylon grades (Nymax™ PIR) and bio-based thermoplastic elastomers (reSound™ OM) in Europe.
reSound™ OM (overmolding) thermoplastic elastomers (TPEs) utilize between 40 and 50 percent bio-renewable content derived from sugarcane, and offer hardness levels and performance comparable to standard TPEs.
Consisting of four overmolding grades compatible with rigid polypropylene and one suited to ABS, all grades are formulated for durability, property retention, and UV resistance comparable to traditional TPEs.
https://www.avient.com/news/avient-boosts-aesthetics-and-productivity-consumer-electronics-new-non-blooming-versaflex-ce-3130-tpes
SHANGHAI – February 25, 2021– Avient Corporation, a premier provider of specialized and sustainable material solutions and services, today launched its Versaflex™ CE 3130 series – engineered thermoplastic elastomers (TPEs) to overcome the challenge of surface blooms on overmolded consumer electronics and boost productivity.
Blooming or efflorescence can prematurely spoil a premium, overmolded TPE surface on consumer electronics devices.
These TPEs also offer critical UV and stain resistance to endure everyday wear and tear.
https://www.avient.com/industries/healthcare/medical-devices-equipment/dental-equipment
Thermoplastic elastomers for a soft-touch feel and non-slip grip
Thermoplastic Elastomers
Versaflex™ HC Thermoplastic Elastomers
https://www.avient.com/sites/default/files/2022-05/OnFlex S HF Electrical Housing Case StudyNEW.pdf
ECO-CONSCIOUS SOLUTION
REMOVES HALOGENS
FROM ELECTRICAL
JUNCTION BOXES
CASE STUDY: ONFLEX™ S HF THERMOPLASTIC ELASTOMERS
Challe
nge Accepted.
GLOBAL ELECTRICAL/ELECTRONICS PRODUCER DIFFERENTIATES
ITSELF WITH NEW PRODUCTS FEATURING NON-HALOGENATED FLAME-
RETARDANT SEALS MOLDED FROM THERMOPLASTIC ELASTOMERS
Avient GLS
thermoplastic elastomer (TPE) material specialists identified a
current TPE within the OnFlex™ S HF, non-halogenated, flame
retardant portfolio that could be slightly modified to meet the
application’s requirements.
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION
LEADING EV
MANUFACTURER
C H A R G I N G G U N G R I P
• Good abrasion resistance
• Excellent chemical resistance
• Nice surface finish
• Good bonding with flame retardant PC/ABS
• Provided a rubbery touch feel, chemical
resistance (including to ethanediol), and better
appearance than the incumbent TPV solution
• Eliminated a secondary process through two-
shot injection molding with good adhesion to
PC, ABS, PC/ABS, and copolyester handles
• Offered quick technical support to accelerate
the product development
KEY REQUIREMENTS
CHEMICAL RESISTANCE + BONDING
LEARN MORE
Versaflex™ TPE Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag
BAG-VALVE-MASK (BVM)
MANUFACTURER
R E S U S C I T A T O R B A G
• Compatible gamma sterilization process
• Achieve desired elastomeric properties
• PVC-free formulation
• FDA, ISO 10993, USP VI compliant
• Repeatable injection molding process
• Complemented customer expertise with
technical support in material selection, part &
tool design, and process development
• Customized TPE offered customer an
alternative to vinyl without sacrificing
performance
• Improved process efficiency and overall
system costs through injection molding method
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/sites/default/files/2024-12/Versaflex CE -Gaming Wheel - Case study Snapshot.pdf
GLOBAL CONSUMER
ELECTRONICS BRAND
G A M I N G W H E E L G R I P
• Soft touch feel
• Good bonding with PC+20GF substrate
• Non-blooming surface finish
• Replaced leather with a TPE to improve
production efficiency through overmolding
• Provided a recyclable alternative to silicone,
giving the customer the choice of more
sustainable grip material
• Offered durable solution with good wear
resistance and excellent chemical and oil
resistance
Versaflex CE TPE
KEY REQUIREMENTS
WHY AVIENT?
LEARN MORE
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
Slide 1: Global consumer electronics brand
https://www.avient.com/sites/default/files/2024-06/SEM Asia Product Selection Guide.pdf
We’re ready
to meet all of your supply needs for engineered
polymer formulations and thermoplastic
elastomers.
• Abrasion resistance
• High performance for consumer
electronics applications
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
(g/cm3) PROPERTY KEY
CHARACTERISTIC
Versaflex™ CE 3120-65 65A Natural/
Black
PC, ABS,
Copolyester 1.15
Soft touch,
silky feel and
good abrasion
performance
Silky feeling
Versaflex™ CE 3130-70 70A Natural PC, ABS,
Copolyester 1.04
Silky feel,
long-term life,
excellent abrasion
resistance,
performed UV and
stain resistance,
chemical
resistance
Non-blooming
Versaflex™ CE 3130-80 80A Natural PC, ABS,
Copolyester 1.08
Silky feel,
good abrasion
performance and
UV resistance
Non-blooming
Versaflex™ CE 3320-70 70A Clear PC, ABS,
Copolyester 1.08
Excellent UV
resistance,
blue jean stain
Super UV resistance,
blue jean resistance
Versaflex™ CE 3320-80 80A Clear PC, ABS,
Copolyester 1.15
Excellent UV
resistance,
blue jean stain
Excellent UV resistance
Versaflex™ CE 3140-65 65A Natural PC, ABS,
Copolyester 1.00
Excellent abrasion
resistance,
chemical
resistance,
silky feel
5G transparent
Versaflex™ CE 3140-90 90A Natural PC, ABS,
Copolyester 1.01
Excellent abrasion
resistance,
chemical
resistance,
silky feel
5G transparent
VIBRATION DAMPING
ELASTOMERS
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
Versaflex™ VDT 4201-35N 35A Natural PP 1.00
Versaflex™ VDT 4202-40B 40A Black PP 1.00
Versaflex™ VDT 5120-40 40A Natural Nylon 1.09
Versaflex™ XP 5130 -65 65A Natural PC/ABS 1.03
Versaflex™ CE 3310-80 80A Clear PC/ABS 1.15
Thermoplastic elastomers that dampen
vibrations via energy transfer
• Excellent vibration damping performance
(reduce noise/shaking)
• Adhesion to various plastics PC, PC/ABS,
ABS, PP
• Colorable and translucent grades available
• Effective in thin films
HEALTHCARE
TPEs
Avient has performance-grade materials that are
compliant with USP VI, ISO 10993-4 and 10993-5.
MATERIAL
DESCRIPTION HARDNESS COLOR OVERMOLD
DENSITY
(g/cm3) APPLICATIONS
Versaflex™ HC 2110-35N 34A Natural PP/PE 0.89 Resealing, Elastomeric
closures for injection
Versaflex™ HC 2110-57B 57A Black PP 1.01 Syringe Plungers
Versaflex™ HC MT224 75A Clear PP 0.89 Medical tubing
Versaflex™ HC BT218 67A Translucent — 0.89
Weldable
biopharmaceutical
tubing
Versaflex™ CL 2242 43A Clear PP 0.89 Overmolding for
Versaflex™ CL 2250 50A Clear PP 0.89 Overmolding for
Versaflex™ OM 1040X 40A Natural/Black PC/ABS OM 0.92 Overmolding for
Versaflex™ OM 3060 60A Clear PC/ABS OM 0.90 Overmolding for
FOOD GRADE
TPEs
Thermoplastic elastomer suitable for use
in contact with food
• Made without bisphenol A (BPA),
phthalates, or heavy metals; select
grades compliant with FDA, EU10/2011
and China GB4806
• Resists bites and tears; many are tested
and safe to use in microwaves and
dishwashers
• Can be overmolded to provide a soft
touch grip and customized to specific
comfort requirements including
vibration and noise reduction
• Can be injection molded and
overmolded right onto a substrate
including PP, ABS, etc
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=3
OnFlex™ Thermoplastic Elastomers met soft-touch design requirements and met FDA compliance
TPEs and Specialty Engineered Materials for Auto-injector Pens
Versaflex™ Thermoplastic Elastomers provided reliable sealing and bonding for HVAC thumb wheel and vent in automobile