https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=7
Advanced Composites Explained
Polystrand™ Thermoplastic Composite Panels
Renol™ Fiber Colorants Deep Black Colorants for PET Fibers
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
The benefits
of using long fiber thermoplastic (LFT) composites
in these automotive applications to achieve these
objectives are well documented.
Our diverse range of advanced polymers and long
fiber reinforced composites gives you the freedom
to innovate, create high-strength components that
eliminate unnecessary weight, and unleash fresh
designs that offer superior performance while
remaining economically viable to produce.
APPLICATION BULLETIN
DIMENSIONAL
STABILITY
Tight tolerances, minimal warp
SOLUTION: Long fiber
reinforced composites with
polyketone (PK)
POSSIBILITIES: Roof rack
structures, running boards,
brackets, component housings
STRENGTH
High strength-
to-weight ratio,
comparable to metal
SOLUTION: Long fiber
POSSIBILITIES:
Tubular door frames,
accessory motor
mounts, tailgate
locking systems
MANUFACTURING EASE
Injection moldable, design freedom,
insert molding, part consolidation
SOLUTION: Long fiber reinforced
composites
POSSIBILITIES: Seating shells,
seat base components, tubular door
frames, accessory linkages
IMPACT
RESISTANCE
Durable in rugged
environments and uses
SOLUTION: Maximum
toughness long fiber
POSSIBILITIES: Side steps,
bed steps, roof racks,
brackets, bed extenders,
tie downs
CORROSION
RESISTANCE
Metal replacement,
eliminate secondary
coatings
SOLUTION: Long fiber
POSSIBILITIES: Underbody
skid plate components,
fuel doors, fasteners
SUSTAINABILITY
PIR/PCR content incorporation
with high strength, lightweighting
for fuel economy
SOLUTION: Recycled content
long fiber reinforced composites
POSSIBILITIES: Roof rack
structures, fender flares, rail
covers, tail light protectors
LIGHTWEIGHTING
30–40% weight reduction
when switching from metal
SOLUTION: Long carbon
fiber reinforced composites
POSSIBILITIES: Motor
mounts, seating components,
accessory mounts
EXTREME
PERFORMANCE
High and low temperature
performance, maintained
properties with UV exposure,
moisture performance
SOLUTION: Long fiber
POSSIBILITIES: Tail
light protectors, fender
flairs, guards, underbody
components
SURFACE AESTHETICS
Color matches, fiber-rich or
glossy surfaces, carbon fiber
appearance
SOLUTION: Moisture-resistant
long fiber reinforced composites
POSSIBILITIES: Lighting bars,
side steps, bed steps, bike
mounting brackets, cargo carriers
NEXT-GEN
UPGRADES
Transform your aftermarket parts
with efficient, lightweight long
fiber thermoplastic solutions that
redefine performance with strength,
toughness, and design freedom.
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=35
Advanced Composites Explained
Glasforms™ and Polystrand™ Composite Sandwich Panels for RV Industry - Application Bulletin
Capabilities, features, benefits, impact, and technical data for Glasforms™ and Polystrand™ RV composite panel applications
https://www.avient.com/news/avient-showcase-world-s-strongest-fiber-and-high-performance-engineered-fibers-techtextil-2024
Fiber-Line™ composite yarns and Dyneema® fibers can be used to add strength and enhance protection in consumer applications, including workwear.
Fiber-Line™ Engineered Fibers – These high-performance synthetic fibers are used in diverse products and industries.
The Fiber-Line portfolio includes custom-formulated composite yarns for high-performance consumer applications, water-blocking yarns, reinforced polymer fibers, strength members for ropes and cord structures, reinforcement yarns, industrial yarns, and wire harness yarns for applications in industrial, oil and gas, and fiber optic markets.
https://www.avient.com/knowledge-base/article/creating-circular-composites-challenges-and-opportunities-polymer-materials-engineers
Chemical Recycling: Sometimes referred to as advanced or molecular recycling in the plastics world, chemical recycling of composites involves breaking down the composite’s matrix resin into molecular components by pyrolysis or solvolysis, allowing for the recovery of its fiber reinforcement.
Composites can be ground into small particles for use as engineered fillers or maintained at larger scales where fibers remain of reasonable length to be reused as fiber reinforcement in their next life.
To make composites more circular, explore a variety of fibers and a range of resins.
https://www.avient.com/knowledge-base/article/creating-circular-composites-challenges-and-opportunities-polymer-materials-engineers?rtype[]=1164
Chemical Recycling: Sometimes referred to as advanced or molecular recycling in the plastics world, chemical recycling of composites involves breaking down the composite’s matrix resin into molecular components by pyrolysis or solvolysis, allowing for the recovery of its fiber reinforcement.
Composites can be ground into small particles for use as engineered fillers or maintained at larger scales where fibers remain of reasonable length to be reused as fiber reinforcement in their next life.
To make composites more circular, explore a variety of fibers and a range of resins.
https://www.avient.com/knowledge-base/article/creating-circular-composites-challenges-and-opportunities-polymer-materials-engineers?sust[]=1133
Chemical Recycling: Sometimes referred to as advanced or molecular recycling in the plastics world, chemical recycling of composites involves breaking down the composite’s matrix resin into molecular components by pyrolysis or solvolysis, allowing for the recovery of its fiber reinforcement.
Composites can be ground into small particles for use as engineered fillers or maintained at larger scales where fibers remain of reasonable length to be reused as fiber reinforcement in their next life.
To make composites more circular, explore a variety of fibers and a range of resins.
https://www.avient.com/sites/default/files/2020-11/infographic-advanced-composites-ebook.pdf
WEIGHT REDUCTION
• Up to 75% lighter than steel;
up to 25% lighter than aluminum
• Better fuel economy for
transportation
• Simplified installation
DESIGN FLEXIBILITY
• Complex shapes less costly
to produce than metal
• Ability to tailor strength
and stiffness in
specific areas
• Versatile aesthetic
options for
surface finish
PART
CONSOLIDATION
• Easier installation
and assembly with
fewer parts
• Simplified transport
of finished goods
• Fewer parts = reduced
chance of failure
Value that the U.S. composite
materials market is expected to
reach by 2022
$10.6B
50% Amount of weight reduction that
advanced composites could bring to
passenger cars, leading to 35% better
fuel efficiency
7% CAGR that analyst firm Technavio forecasts the
global medical composite materials market
will experience from 2016–2020
Fiber-reinforced polymer composites combine thermoset
or thermoplastic resins with fiber reinforcement, the resulting
product having substantially different properties than the
individual components.
ADVANCED COMPOSITES
FOR DEMANDING APPLICATIONS
ADVANCED
COMPOSITES
PERFORM
THERMOSET VS.
THERMOPLASTIC
The matrix material of a composite can be a thermoset or a thermoplastic
THERMOSET THERMOPLASTIC
A thermoset is a cross-linked polymer that cannot
be reshaped after it’s formed, cured, and cooled.
https://www.avient.com/sites/default/files/2023-09/Avient Sustainability Day 2023 - Website %289.19%29.pdf
Climate change
continues to be one
of the defining
issues of our time,
and at Avient, we
are dedicated to do
our part.
sourced (BEAD)
FIBER OPTIC SOLUTIONS
Sources: European Commission: Energy; People’s Republic of China National Development
and Reform Commission; U.S.
Chantal Nestor-Saury, Product Development Manager
Avient Corporation 48
Brand Commitment: Percent Recycled Plastic Used Demand by Feedstock Type
39%
29%
37%
16%
6%
0% 10% 20% 30% 40% 50%
Brand 1
Brand 2
Brand 3
Brand 4
Brand 5
Brand 6
Brand 7
Brand 8
Brand 9
Brand 10
Progress through 2022
Gap to reach 2025 targets
Source: Ellen MacArthur Foundation 2022
12% CAGR Recycled
Virgin
Plastics3% CAGR
RENEW – TAKEAWAY
Demand for Recycled Content Drives Growth Projections
Examples
Covered
Other
Applications
45%
2022
Source: McKinsey
HOW WE ENABLE SUSTAINABILITY
Reduce
Chris Pederson
Senior Vice President, President of Specialty Engineered Materials
Avient Corporation 49
REDUCE
Avient Corporation 50
• Improving Fuel Economy - Incorporating innovative lighter-weight alternative
materials as a cost-effective way to reduce fuel consumption
• Reducing Energy Consumption and Dependence on Fossil Fuels -
Negative public perceptions of fossil fuels are challenging companies to utilize
alternative energy sources and also to reduce overall demand (consumption)
• Reducing Carbon Footprint - Companies are seeking assistance from their
suppliers to address the ever-increasing pressure to reduce their carbon footprint
• Lessening Environmental Impact - Manufacturers are looking to reduce
dependence on processes with high environmental impact such as the release of
Volatile Organic Compounds (VOCs) during painting
Solutions to reduce weight
and energy consumption
Avient Corporation 51
Lightweight Dashboards
Hydrocerol™ Chemical Foaming Agents
• Reduces part weight
• No impact on performance
• Highly cost effective
20%
LESS MATERIAL
2022 Revenue: $46M
Body + Trim
SmartBatch™ Paint Replacement
• Reduces emission of volatile organic
compounds (VOCs)
REDUCES VOCs
Protective Film
Versaflex™ Protective Film
• Protects new cars from damage during shipping
• High-tack eliminates solvent containing adhesives
Avient Corporation 52
LED Lighting Components
ThermaTech™ Thermally
Conductive Formulations
• Reduces weight vs. aluminum
• Removes heat – extends LED life
• Will not corrode
LIGHTER THAN ALUMINUM
2022 Revenue: $3M
REDUCES FUEL
CONSUMPTION
Running Boards, Side Steps
Complēt™ Long Fiber Reinforced Structural
Thermoplastics
• High strength-to-weight
• Replaces steel/aluminum
• Excellent load carrying and fatigue resistance
Avient Corporation 53
Battery Frame
Maxxam™ Polyolefin Formulations
• Critical stiffness and rigidity
• Chemical and thermal performance
• Replaces a heavier, aluminum frame
LIGHTER THAN ALUMINUM
Design for Lightweighting
Avient Design Services
• Comprehensive design for
sustainability capabilities
• Materials agnostic
• 10% reduction in weight increases
range by 14%
SUSTAINABLE DESIGN
2022 Revenue: $4M
EV Battery Cooling System
Versaflex™ Thermoplastic Elastomers
• Thermal management
• Chemically resistant
• More efficient and longer life battery
EXTENDS BATTERY LIFE
Avient Corporation 54
EV Connectors
Edgetek™ PKE Non-halogen flame retardant
Formulations
• Provides reduced carbon footprint
alternative to traditional materials (Nylon)
LESS CO2 THAN NYLONCharging Cable Infrastructure
ECCOH™ Wire and Cable Formulations
• Low smoke, zero halogen
• Flame resistance exceeds EVM1/EVL2
requirements
ZERO HALOGEN
2022 Revenue: $2M
Avient Corporation 55
Trailer Flooring
Polystrand™ R Recycled PET Composite Tapes
• Minimum 95% post-consumer recycle content
• Improved carbon footprint without
sacrificing performance
95%
RECYCLED PET
Aerodynamic Side Shield
Polystrand™ Thermoplastic
Composite Laminates
• Can be post-formed
• High impact and fatigue resistance
LIGHTER
Commercial Transportation,
Aerospace
2022 Revenue: $8M
Rail Car Doors
Glasforms™ Composite Panels
• Replaces steel
• Will not corrode
• Reduces weight
LIGHT & DURABLE
Air Cargo Nets
Bio-based Dyneema® Fiber
• Extends product life from 3 to 5 years
59%
LESS WEIGHT Arm Rests & Seat Frames
Complēt™ Long Fiber Composites
• Replaces steel
• High strength-to-weight ratio
LIGHT & STRONG
Commercial Transportation,
Aerospace
2022 Revenue: $8M
Air Cargo Containers
Polystrand™ Composite Sandwich Panels
• Lighter and stronger than aluminum
95%
Avient Corporation 56
Avient Corporation 57
Aquaculture/ Fishing Nets
Dyneema® Fishing Net Fibers
• High bite resistance – lowers maintenance
costs and fish loss
• Lighter weight reduces fuel consumption –
allows for larger net sizes
LIGHTER THAN NYLON/ POLYESTER
70%
LIGHTER THAN STEEL
Lifting Slings
Dyneema® Fiber
• Facilitates heavy lift in harsh environments
• Accredited by DNV GL, ABS, Bureau Veritas
Mooring Lines
Dyneema® Mooring Rope Fibers
• Able to handle heavy loads common to
modern shipping
• Improves handling
• Reduces dock worker injuries
2x
SERVICE LIFE
Marine Infrastructure
2022 Revenue: $41M
Solar Power Station UV Solutions
Smartbatch™ Combination Colorants
• Protects solar power panels from UV weathering and
outdoor exposure
• Meets critical performance standards
ENERGY SAVINGS (VS.
https://www.avient.com/sites/default/files/2020-08/composite-braces-case-study.pdf
They realized they might be able to shave off even more
weight and improve performance by replacing the
aluminum braces with a continuous-fiber composite if
they could find a material with an exceptional strength-
to-weight ratio, high flexural stiffness, good torsional
rigidity, and superior fatigue strength.
To meet the underbody brace requirements, Our
Glasforms™ technologies were recommended to produce
continuous fiber-reinforced braces.
The automated
pultrusion process fabricates continuous glass or carbon
fiber-reinforced, constant cross-section profiles with
consistent, uniform properties.