https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versalloy-tpe-cargo-rack.pdf
OFF-ROAD VEHICLE
MANUFACTURER
C A R G O R A C K
• Design freedom
• Improve process efficiency to reduce cost
• High strength-to-weight ratio
• Aesthetic appeal
• Weather and chemical resistance
• Replaced metal with a injection-moldable
thermoplastic plus TPE overmold to meet
performance demands and maintain
premium brand quality
• Provided technical support to help expand
the design and function of the cargo rack
• Reduced manufacturing costs by
eliminating the painting step from the
process
Versalloy™ TPE and thermoplastic substrate
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
STREAMLINED PROCESS + DESIGN FREEDOM
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/products/polymer-additives/laser-marking-additives
Injection Molding Guide
Injection Molding: Part Design
Injection Molding: Mold Design
https://www.avient.com/products/polymer-additives/fiber-additives
Injection Molding Guide
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Injection Molding: Mold Design
https://www.avient.com/products/polymer-additives/barrier-and-scavenger-additives/colormatrix-triple-acetaldehyde-scavenger-pet
Injection Molding Guide
Injection Molding: Part Design
Injection Molding: Mold Design
https://www.avient.com/sites/default/files/2025-02/case study snapshot -Knee RAIL brace LFT.pdf
PowerPoint Presentation
PROSTHETICS AND
ORTHOTICS BRAND
K N E E R A I L & B R A C E
• Replace metal to reduce weight
• Update design to achieve slimmer design
• Offer excellent strength and modulus properties
• Improve durability with better fatigue resistance than
incumbent aluminum
• Increased design freedom and
lightweighting for metal replacement
applications while meeting structural needs
• Delivered excellent fatigue endurance and
moisture resistance for enhanced durability
• Achieved cost reduction per part by
switching to an injection molding process
Complēt Long Carbon Fiber Reinforced
Structural Thermoplastics
WHY AVIENT?
AVIENT SOLUTIONS
LIGHTWEIGHTING + DESIGN FREEDOM
LEARN MORE
KEY REQUIREMENTS
Copyright © 2025, Avient Corporation.
https://www.avient.com/products/polymer-additives/processing-enhancement-additives
Injection Molding Guide
Injection Molding: Part Design
Injection Molding: Mold Design
https://www.avient.com/sites/default/files/2023-09/Therma-Tech_Vehicle Light Heat Sink_NA_case-study-snapshot.pdf
AUTOMOTIVE
OEM
V E H I C L E L I G H T H E A T S I N K S
• Replace aluminium to reduce part weight and cost
• Excellent thermal performance
• Simplify manufacturing process
• Reduced part weight by 40% and 44% in two
heat sink designs while matching the
performance of the incumbent material
• Met thermal efficiency demands through part
re-design and material selection support
• Customized multiple formulations to satisfy
customer needs
• Improved manufacturability by changing to a
single injection molding step
Therma-Tech™ Thermally Conductive
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-09/sem-stain-resistant-phone-cases-application-bulletin.pdf
Silicone’s excellent resistance to staining, however, comes with some trade
offs - limited design freedom, long lead times and supply chain challenges.
Increase design freedom – Our material enables
enhanced design freedom through overmold
adhesion to common polycarbonate substrates.
Increase speed to market – Avient TPEs have
a shorter lead time than silicone and can be
processed quickly on high speed injection
molding equipment.
https://www.avient.com/products/polymer-additives/healthcare-additives
Injection Molding Guide
Injection Molding: Part Design
Injection Molding: Mold Design
https://www.avient.com/products/polymer-colorants/high-temperature-color-concentrates
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Injection Molding: Part Design
Injection Molding: Mold Design