https://www.avient.com/sites/default/files/2024-05/Complet LFT Step Linkage case study snapshot_aftermarket.pdf
AFTERMARKET PARTS
MANUFACTURER
S T E P L I N K A G E
• Maintain performance qualities of incumbent aluminum
part (UV, weatherability, and structural integrity) while also
reducing cost
• Eliminate rust and corrosion concerns
• Increase throughput and streamline manufacturing
• Outperformed coated die cast aluminum and
reduced part costs by 40%
• Delivered moisture-resistant PA66 formulation
to eliminate powder coating and implement a
one-step, injection molding process
• Expanded design options through advanced
design and polymer expertise
• Utilized advanced simulation software to build
confidence in the final part performance
Complēt™ Long Fiber Reinforced Structural
Thermoplastics
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-09/stat-tech-for-adas-application-bulletin.pdf
What if you could design the needed performance characteristics
right into the housing rather than using conductive painting or vacuum metallization?
Injection-moldable
Stat-Tech™ offers the necessary shielding performance and boosts design freedom, so that more components
can be housed together without cross talk.
Design freedom – Stat-Tech material is injection
moldable, enabling function integration and thin
wall housing construction, without compromising
dimensional stability.
https://www.avient.com/sites/default/files/2020-08/gravi-tech-closures-case-study.pdf
Injection
molding the closure from this material, called
Gravi-Tech™, would provide the look, feel and sound
of metal and maintain a premium perception.
Switching from metal forming to injection molding
would also enable processing cost savings and
expanded design freedom.
https://www.avient.com/sites/default/files/2020-08/maxxam-polyolefins-formualtions-case-study.pdf
HVAC doors are typically produced by injection molding
two parts that provide structural strength and air
sealing performance.
However, in this case, designers
had reduced the thickness of the part wall significantly
to achieve a relative weight saving of 90 percent.
Avient engineered a new customized formulation for the
part, which provided both the processability required
for extremely short cycle injection-compression
molding, as well as including an additive to stabilize
the material when in contact with copper.
https://www.avient.com/knowledge-base/case-study/enabling-cleaner-and-safer-automotive-parts?rtype[]=1124
Avient collaborated with a leading global automotive OEM and its injection molder to eliminate paint from a new vehicle’s interior.
Suitable for standard injection molding machinery, Smartbatch™ FX reduced the cost per part by 30 percent or more compared to painted parts.
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-03/Complet LFT - Axial Fan Blade - NA case study snapshot.pdf
INDUSTRIAL FAN
MANUFACTURER
A X I A L F A N B L A D E
• Replace aluminium alloy
• Reduce thickness and weight of fan blade
• Withstand 920 Pa of static pressure, high relative humidity
(90-95%), and max temperature of 104ºF
• Redesigned the 1600mm blade utilizing 3D modeling and
mold flow analysis services from Avient Design
• Simulated mechanical load to determine which new
design would provide optimal performance
• Increased strength using a carbon fiber grade, enabling
injection-moldable parts and streamlined production
• Reduced blade thickness to 35% of the original and
blade weight from 7.71 lbs to 1.76 lbs (77% decrease)
• Improved overall efficiency of fan with a thinner, lighter
blade that cuts through the air
Complēt Long Fiber Reinforced Thermoplastic
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/LubriOne Product Selection Guide.pdf
Steel – Static 0.25 0.46 0.18 0.15 0.12 0.19 0.11 0.14 0.13 0.24 0.17 0.17
Impact
Notched Izod Impact (23°C,
3.18 mm, Injection Molded) J/m ASTM D256A 41 64(6) 110 107 107 70 80 37 37 75 – 69
Thermal Properties
Heat Deflection Temperature ASTM D648
0.45 MPa °C 215(6) – 250 215 216 184 152 151(6) 153(6) 218(6) – –
1.8 MPa °C 65(6) 239(7) 244(6) 210 210 75 94 81.1(6) 88 197(6) – 135(5)
Electrical Properties
Surface Resistivity ohms/sq ASTM D254 – – – 1.30x1012 1.9x1012 5.2x1012 – – – – – 1.0x109
Dielectric Strength (Short Time) kV/mm – – 8.5 – – – – – – – – –
Flammability
Flame Rating Class UL 94 HB – – HB HB HB – HB – – – –
LubriOne™ Internally Lubricated Formulations
NOTES (1) Type I, 5.1mm/min
(2) Type I, 21.3 mm/min
(3) Type I, 50 mm/min
(4) Type I, 5.1mm/min, Break
(5) 3.2 mm thick, Unannealed
(6) 6.35 mm thick, Unannealed
(7) 3.2 mm thick, Annealed
PRODUCT DESCRIPTION UNITS TEST
METHOD
5024 RS HI
5021 RS S1
5021 RS X2
5019 X1
LB6700-
5001 RS AF
Black
NN-
000/01M
Black SO
REC
LB6600-
5030 RS
Grey
LB3300-
5010 RS
LB3300-
5005 RS
REC
LB3220-
5001 RS C
Natural X1
5010 GP
Grey
5006 RS PE
5004 RS PE
LB4200-
5022 Black
LB4200-
5023
Base Polymer PA 6 PA6/PA66 PA66 PBT PC PKE POM
Lubricant UHMWPE1 UHMWPE UHMWPE UHMWPE UHMWPE MoS22 Graphite UHMWPE UHMWPE UHMWPE Graphite UHMWPE UHMWPE MoS2 UHMWPE
Filler type GF10 GF30 GF30 GF50 GF50 Unfilled GF33 GF20 MI20 GF10 Unfilled GF20 GF30 Unfilled Unfilled
General Properties
Specific Gravity g/cm3 ISO 1183 1.18 1.35 1.39 1.55 1.58 1.14 1.44 1.42 1.46 1.23 1.26 1.34 1.43 1.4 1.35
Mechanical Properties
Tensile Modulus (23°C) MPa ISO 527-1 4250 9500 9000 15500 16600 3500 10600 6300 3330 4000 1630 5300 9250 2470 2150
Tensile Strength (Yield, 23°C) MPa ISO-527-2 97 150 160 205 200 85 164 102 55 60 60 108 99.1 55 50
Tensile Elongation (Break, 23°C) % ISO-527-2 12 2.5 3 2.7 2.4 3.4 2.0 4.2 8 2.5 46 3.7 1.5 11 11
Flexural Strength (23°C) MPa ISO 178 103 – – 285 265 108 215 127 78 85 38 155 117 73 68
Flexural Modulus (23°C) MPa ISO 178 3250 – – 12400 11100 2690 9000 4700 3000 3100 1380 4600 5450 2210 2070
Impact
Charpy Notched Impact Strength
(23°C, Injection Molded) kJ/m^2 ISO 179 14 12 10 15 10 3 6 7.7 4.3 12 15 10 7.6 8 5
Charpy Unnotched Impact
Strength (23°C, Injection Molded) kJ/m^2 ISO 179 82 55 61 75 60 65 50 47 69 - NB 63 36 NB NB
Thermal Properties
Deflection Temperature Under Load
1.8 Mpa, Unannealed °C ISO 75-2/A 107 – – 204 – 73 235 – – – 90 210 204 86 80
Cofficient of Friction (CoF) & Wear Rate
CoF vs.
Steel - Static ASTM D1894 – 0.237 0.183 – – – – – – – – – – – –
CoF (20min 0.2 m/s) g/min ASTM G77 – – – – – – – – – – – 0.79 0.79 – –
Wear Rate (20h, 1m/s) g/min ASTM G77 – – – – – – – – – – – 1.02E-05 1.89E-05 – –
Wear Rate (PV=2500)
(in3-min/
ft-lb-hr)
*10-10
ASTM D3702 – 125 175 – – – – – – – – – – – –
Flammability
Flame Rating UL 94 – – – – – – – HB HB V2 @ 3mm – – – – –
LubriOne™ Internally Lubricated Formulations - PTFE-Free
NOTES *ASTM D3702 (PV=2500, against 1018-steel)
1UHMWPE - ultra high molecular weight polyethylene
2MoS2 - molybdenum disulphide
To learn more about LubriOne™ internally lubricated solutions,
contact Avient at +1.844.4AVIENT (1.844.428.4368)
www.avient.com
EXPLORE WEAR RESISTANCE
LubriOne internally lubricated thermoplastic polymers have been specifically
designed to improve tribological performance in components, offering
low coefficient of friction and improved wear–resistance properties.
These
properties, coupled with a wide array of base engineering thermoplastics,
deliver the distinct benefits of LubriOne:
• Reduced friction and heat buildup between interacting surfaces
• Reduced noise and vibration among components in relative motion
• Reduced weight and improved design freedom
• Lower long–term maintenance costs when grease and other lubricants
are eliminated
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2021-05/avnt-tpe-beginner-guide-fin.pdf
Working
with TPEs also gives you extensive design freedom, customization and color options.
https://www.avient.com/services/how-resources/injection-molding-guide
TPE
Quick Facts
How are TPEs made?
But
here’s a twist—TPEs can also be designed to
absorb water if that is a desired property for
your application.
https://www.avient.com/sites/default/files/2023-05/Maxxam-Vacuum cleaner-application snapshot.pdf
GLOBAL VACUUM
CLEANER BRAND
B A T T E R Y P A C K & C O V E R
• Flame retardance to conform to UL 94 V-0 at 0.75 mm
• Easy to process and high-flow material to meet thin wall
part design
• Offered a UL 94 V-0 certified material to
fulfill specific customer requests
• Achieved excellent impact strength and
good flexural modulus for added durability
• Delivered an injection moldable PP with
high flow to meet thin-wall demands
Maxxam™ FR Flame Retardant Polyolefin
Formulations
KEY REQUIREMENTS
WHY AVIENT?