https://www.avient.com/sites/default/files/2020-08/complet-lft-internal-backpack-frame.pdf
MAJOR OUTDOOR
RETAILER
I N T E R N A L W I L D G A M E
B A C K P A C K F R A M E
• Simpler manufacturing process to enable higher volume
production
• Retain shape while carrying wild game load
• Toughness to survive backcountry use
• Easy cleaning after use
• Lowered production cost by substituting
injection molded composite for thermoset
layup
• Redesigned frame to meet higher structural
load requirements
• Integrated design features to ease cleaning
and improve functionality
Complēt™ Long Carbon Fiber PA66
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/complet-lft-bettcher-motor-yoke.pdf
Microsoft PowerPoint - Complet LFT Bettcher Motor Yoke.pptx
BETTCHER
INDUSTRIES
Q U A N T U M ™ M O T O R Y O K E
• Reliably support 25-pound motor without deflection
• Reduce manufacturing system costs through metal-to-
composite conversion
• Chemical resistance to withstand corrosive substances
during frequent sanitation and during use
• Optimized yoke design for new material and
performed CAE analysis to confirm reliability
• Reduced part weight by nearly 40%
• Single-step injection molding fabrication cut
lead times and lowered per part costs
• Molded-in color eliminated secondary
painting and finishing operations
Complēt™ Long Glass Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-03/Trilliant HC Electrically Conductive Formulations for Pipette Tips Application Bulletin.pdf
KEY PERFORMANCE PROPERTIES1
PHYSICAL NOMINAL VALUE UNIT TEST METHOD
Density/Specific Gravity 1.00 ASTM D792
Melt Mass-Flow Rate (MFR) (230°C/2.16kg) 20 g/10 min ASTM D1238
MECHANICAL
Tensile Strength 15.0 MPa ASTM D638
Flexural Modulus 1400 MPa ASTM D790
Flexural Strength 35.0 MPa ASTM D790
IMPACT
Notched Izod Impact (Injection Molded) 150 J/m ASTM D256
ELECTRICAL
Surface Resistivity < 100000 ohms/sq ASTM D257
PROCESSING INFORMATION
INJECTION NOMINAL VALUE UNIT
Drying Temperature 80 to 90 °C
Drying Time 4.0 to 6.0 hr
Processing (Melt) Temperature 220 to 250 °C
Mold Temperature 30 to 80 °C
Trilliant™ HC Electrically Conductive Formulations
for Precision Performance Pipette Tips
A critical design consideration for pipette tips is
the accurate measurement of finite amounts of
liquid.
That’s where our
material experts and design engineers can help.
https://www.avient.com/sites/default/files/2020-12/portable-speakers-bulletin-selector-guide-2020.pdf
These TPEs meet
industry ingress protection (IP) standards, are overmoldable directly onto common speaker housing
substrates, and deliver more design freedom than you’ve ever thought possible.
Versaflex™ TPE
PORTABLE SPEAKER SOLUTIONS
WATER AND DUST
PROTECTION,
DURABLE LOOK
AND FEEL
CE 3120-40
CE 3620
CE 3115
CE 3120-80
Application Gaskets Skins Skins Skins
Product
Aesthetics
Tacky
Translucent
42A
65A
65A
80A
Special
Characteristics Low compression set Low compression set
High flow
Abrasion resistance
High strength
Improved scratch/
mar, UV and abrasion
Overmolding
HOW VERSAFLEX TPEs MAKE THE DIFFERENCE IN PORTABLE SPEAKERS APPLICATIONS
GASKETS
Water and Dust Protection
- Tight housing seals with no leakage over time
Reduced Manufacturing Costs
- Eliminates sourcing and assembly steps required of
O-rings by overmolding directly onto the substrate;
strong adhesion to PC & ABS
- Faster cycle times than silicone or TPU
Design Freedom
- Injection molding TPEs in gaskets enables
complex designs in which simple O-rings would be
challenging to assemble
SPEAKER SKINS
Durable Look and Feel
- Silky feel soft touch
- Long lasting aesthetics with abrasion and UV
resistance
Reduced Manufacturing Costs
- Eliminates sourcing and assembly steps
required of silicone skins by overmolding
directly onto the substrate; strong
adhesion to PC & ABS
- Faster cycle times than silicone or TPU
Design Freedom
- Overmolding TPE removes the need for
mechanical interlocks and primers to get
silicone materials to adhere to substrates
To learn more about Versaflex TPEs
for portable speakers, contact Avient
at +1.844.4AVIENT.
Today’s portable speaker manufacturers are searching for materials they can count on to protect against water and dust,
but they also need durability and expanded design possibilities.
https://www.avient.com/sites/default/files/2020-09/chemically-compatible-tpes-for-cosmetic-pkg-application-bulletin.pdf
IMPROVE FINISH AND PERFORMANCE
CHEMICALLY COMPATIBLE
TPES FOR COSMETIC
PACKAGING
Functionality and differentiation are key when designing cosmetic packaging.
In addition, they process easily on standard injection molding machines and can be overmolded to
simplify your production process.
Ability to add surface texture – Our injection
molded TPEs are easily processed in commonly
used, complex molds.
https://www.avient.com/knowledge-base/case-study/enabling-cleaner-and-safer-automotive-parts?rtype[]=1124
Avient collaborated with a leading global automotive OEM and its injection molder to eliminate paint from a new vehicle’s interior.
Suitable for standard injection molding machinery, Smartbatch™ FX reduced the cost per part by 30 percent or more compared to painted parts.
https://www.avient.com/sites/default/files/2020-08/complet-lft-baseball-bat.pdf
SPORTING
GOODS BRAND
I N J E C T I O N M O L D E D
B A S E B A L L B A T
• Meet BBCOR safety standard for coefficient of restitution
• High stiffness and toughness to hold up to ball impacts
without excessive vibration
• Variable feel, sound, and “sweet spot” for user preference
• Provided a unique solution allowing the bat
to be manufactured with injection molding
instead of thermoset layup process to lower
production cost
• Designed unique two-part barrel and
handle construction which enables tailoring
weight and balance performance to player
Complēt™ Long Carbon Fiber ETPU
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2025-03/Complet LFT Automotive Steering Column Bracket.pdf
TIER 1
SUPPLIER
S T E E R I N G C O L U M N
B R A C K E T & L E V E R
• Automotive OEM lightweighting initiative
• Trial alternative materials to replace aluminum support
bracket and overmolded steel adjustment lever
• Up to 5,200 Newton load requirements with minimal
deflection allowance
• High stiffness & strength to function similar to metal
• Achieved 50% weight reduction with metal
to composite conversion
• Provided structural design & fiber orientation
consultations along with CAE analysis to
predict performance met requirements
• Shortened manufacturing lead time by
supplying injection molded material solution
Complēt Long Carbon Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/maxxam-polyolefins-formualtions-case-study.pdf
HVAC doors are typically produced by injection molding
two parts that provide structural strength and air
sealing performance.
However, in this case, designers
had reduced the thickness of the part wall significantly
to achieve a relative weight saving of 90 percent.
Avient engineered a new customized formulation for the
part, which provided both the processability required
for extremely short cycle injection-compression
molding, as well as including an additive to stabilize
the material when in contact with copper.
https://www.avient.com/sites/default/files/2022-04/Versaflex XP Wet Grip Product Bulletin_NEW.pdf
KEY CHARACTERISTICS
• Excellent COF performance (both wet and dry)
• Outstanding abrasion and UV resistance
• Easily colorable
• Custom formulations available to achieve
specific performance properties
• Injection moldable (can be overmolded)
and extrudable
• Retains properties and performance when
immersed in salt water
MARKETS & APPLICATIONS
This grip-enhancing TPE is colorable and
customizable to meet the look and functional
requirements of a broad range of consumer
applications.
The material may be injection molded,
overmolded or extruded, offering expanded design
freedom for adding a touch of security and reducing
slippage where water can otherwise make products
slippery