https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
MANUFACTURER BOOSTS
DISINFECTANT RESISTANCE
FOR MEDICAL DEVICE
HOUSINGS
HIGH PERFORMANCE MEDICAL FORMULATIONS
© 2020, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
To learn more about Trilliant HC, contact Avient
at +1.844.4AVIENT (1.844.428.4368).
Here’s a case in point: A leading manufacturer of
medical devices in North America had established
a great brand with excellent quality, but wanted
to improve the resistance of its PC/ABS equipment
housings to this new disinfection protocol.
It wanted
to avoid the brittleness, cracking and resulting
product recalls and added costs that happen when the
material is put in contact with harsh disinfectants.
https://www.avient.com/sites/default/files/2024-12/Complet PKE Product Bulletin.pdf
Complēt™ PKE Formulations
Complēt™ PKE formulations are long glass fiber
reinforced polyketone solutions for structural
applications using metal today.
Grades are available in black and natural with
30%–50% long glass fiber, with or without a
flame retardant, allowing customers to customize
performance requirements for structural
applications.
KEY CHARACTERISTICS
• Chemical resistance
• Maintaining high impact performance at low
temperatures
• Low moisture uptake
• Dimensional stability comparable to nylon
• Higher impact resistance than short fiber
alternatives
• Eco-conscious alternative to nylons
• More cost-effective solution than specialty
nylons
• Available in non-PFAS* formulations to achieve
UL 94 V-0 flame rating at 1.5 mm
MARKETS & APPLICATIONS
These materials are for use in applications
traditionally made of metal requiring moisture,
chemical and cold impact performance
requirements, including:
• Industrial – pipes, tubing, fluid management
• Electrical & Electronics – connectors,
battery components, battery housings
• Transportation – under-the-hood fuel/
chemical contact components, non-structural
interior components
• Oil & Gas – fuel pump components, fuel doors
PRODUCT BULLETIN
* Non-PFAS flame-retardant (FR) grades are manufactured without
intentionally added PFAS-based raw materials.
https://www.avient.com/sites/default/files/2020-12/therma-tech-processing-guide.pdf
Injection Molding Parameters
Base Resin PPA PPS PA 6/6 PA 12
Barrel Temperatures °F (°C)*
Rear Zone 550–580
(288–305)
550–580
(288–305)
440–490
(227–254)
440–480
(227–250)
Center Zone 560–600
(293–316)
560–615
(293–324)
470–510
(243–266)
460–510
(238–266)
Front Zone 580–620
(304–327)
590–630
(310–333)
490–540
(254–282)
480–520
(250–271)
Nozzle 575–615
(302 –324)
600–625
(316–330)
520–570
(271–300)
500–530
(260–277)
Melt Temperature °F (°C) 575–615
(302–324)
600–625
(316–330)
520–570
(271–300)
500–530
(260–277)
Mold Temperature °F (°C) 250–300
(121–150)
250–300
(121–150)
150–200
(66–93)
150–200
(66–93)
Pack and Hold Pressure 50–80% of Injection Pressure
Injection Velocity 1.0–3.0 in/sec
Back Pressure 25–100 psi
Screw Speed 25–75 rpm
Drying Parameters °F (°C) 6 hours @ 175 (80) 6 hours @ 300 (150) 3 hours @ 180 (82) 3 hours @ 180 (82)
Cushion 0.125–0.250 in
Screw Compression Ratio 2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle Type General Purpose General Purpose Reverse Taper Reverse Taper
Clamp Pressure 4–5 tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase pack pressure/time
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Excessive Shrink Too much
orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
Not Enough Shrink Too little
orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
6 Therma-Tech
Burning
Melt and/or mold
too cold
Mold design • Clean, widen and increase number of vents
• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase vent width and locations
Mold design
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
Mold design • Increase draft angle
Part is too hot
1.844.4AVIENT
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-05/ColorMatrix Amosorb Solo Technical Bulletin.pdf
L* a* b*
1st Mould* 36.3 23.4 54.0
2nd Mould 39.3 24.3 53.0
3rd Mould 39.4 24.4 47.0
4th Mould 39.8 24.2 42.1
5th Mould 40.4 22.8 40.4
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
0 1 2 3 4 5 6
Melt Histories
L*
a*
b*
MELT HISTORIES
For each melt history, a picture of the respective plaques was also taken and is reported in the figure below.
Note that the bottles produced in the first melt history were used to replicate the thickness of a plaque.
Five consecutive melt histories (left to
right) are pictured.
https://www.avient.com/sites/default/files/2021-08/air-fryer-window-one-page-case-study.pdf
COOKWARE
MANUFACTURER
A I R F R Y E R W I N D O W
• Clear, FDA food-contact compliant material that can be run
through a dishwasher
• Able to withstand long-term steam and heat
• Allows injection molding of a complex shape with
aesthetics that convey cleanliness and quality
• Added concentrate to a natural PES
material allowing it to retain clarity and
aesthetics in an FDA-compliant solution
• Enabled material to withstand sterilization
and maintain continuous heat resistance
• Provided a more pleasing appearance that
could command a greater price point due to
perception of higher quality
Colorant Chromatics™ PESU Concentrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/giuseppedisalvo_0.pdf
In addition, he serves as the primary point of contact for Avient’s shareholders.
https://www.avient.com/company/sustainability/sustainability-report/goals-commitments/message-vp-sustainability
Several years ago we set ambitious 2030 sustainability targets that outline our commitments related to climate change, waste, product innovation, and supplier engagement, as well as a goal to reach carbon neutrality by 2050.
We will work collaboratively with our suppliers to lessen the environmental impact of logistics across our global supply chain.
https://www.avient.com/knowledge-base/case-study/smart-alternative-yields-savings-efficiency-mars-otomotiv
The part – sourced from a sub-supplier – required secondary work by Mars Otomotiv, including removal of flash, drilling holes and surface treatment to prevent corrosion.
Using a supplier for the parts also led to unexpected costs and shipping delays, created logistics challenges and tied up stock and working capital.
https://www.avient.com/resource-center?document_type=62&page=1
Global Supplier Quality Manual
Without the dedication of our supplier base, Avient would not be able to achieve customer satisfaction, deliver conforming products or maintain our internal Quality Policy.
https://www.avient.com/sites/default/files/resources/Gabelli%2520Conf%2520-%2520POL%2520IR%2520Presentation%2520wNon%2520GAAP%2520Reconciliation%252003%252026%252015.pdf
Strong performance demonstrates that our strategy and execution
are working
Megatrends and emerging opportunities align with our strengths
Innovation and services provide differentiation, incremental pricing
power, and competitive advantage
Strong and proven management team driving growth and
performance
Addressable market exceeds $40 billion
PolyOne Corporation Page 17
Appendix
PolyOne Corporation Page 18
+25%
$262
$320
$200
$275
$350
2013 2014
Adjusted Operating Income
(in millions)
+22%
2014 Financial Highlights
All of our segments delivered both
operating income and margin
expansion during the year
Our specialty businesses
achieved record levels of profits
and profitability this year
Achieved 21st consecutive
quarter, or over five years, of
strong, double-digit adjusted EPS
growth
+37%
$1.31
$1.80
$1.00
$1.50
$2.00
2013 2014
Adjusted EPS
$195
$242
$150
$200
$250
2013 2014
Specialty Operating Income
(in millions)
PolyOne Corporation Page 19
Building &
7%
Electrical &
1%
31% Textiles
7%
1.7%
4.6% 5.1% 5.5%
7.2% 8.1%
9.7%
12.2% 12-16%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Operating Income % of Sales
At a Glance
Global Color, Additives and Inks
2014 Revenues: $0.9 Billion Solutions
Expanding Profits 2014 Revenue by Industry Segment
14.7%
Target
36%
PolyOne Corporation Page 20
4% Building &
18%
Electrical &
16%
At a Glance
Global Specialty Engineered Materials
2014 Revenues: $0.6 Billion Solutions
2014 Revenue by Industry Segment Expanding Profits
1.1% 1.3%
3.4%
5.1%
9.6%
8.0%
8.6%
9.3%
12-16%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Operating Income % of Sales
Target
12.1%
33%
19%
PolyOne Corporation Page 21
2% Building &
23%
27%
30%
96%
At a Glance
Designed Structures and Solutions
Solutions 2014 Revenues: $0.6 Billion
Expanding Profits 2014 Revenue by Industry Segment
1.4%
5.6%
7.3%
8-10%
2012 2013 2014 2015
Operating Income % of Sales
Target
PolyOne Corporation Page 22
Building &
33%
5% Electrical &
1%
18%
16%
5.5%
6.9%
3.8% 3.6%
5.5%
4.3%
6.3%
7.2%
2006 2007 2008 2009 2010 2011 2012 2013 2014
Operating Income % of Sales
At a Glance
Performance Products and Solutions
Solutions
Expanding Profits
2014 Revenues: $0.8 Billion
9-12%
Target
2014 Revenue by Industry Segment
2015
7.7%
PolyOne Corporation Page 23
Building &
13%
Electrical &
23%
15%
25%
2.6%
3.0%
3.5% 4.0%
4.6%
5.6%
6.4% 5.9%
6 - 7.5%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Operating Income % of Sales
15%
52%
2006 2014
At a Glance
Distribution
*ROIC is defined as TTM adjusted OI divided by the sum of average
debt and equity over a 5 quarter period
Key Suppliers 2014 Revenues: $1.1 Billion
ROIC* Expanding Profits
6.1%
Target
http://www.avient.com/Pages/VariationRoot.aspx
PolyOne Corporation Page 24
2 lbs Plastic
=
3 lbs aluminum
or
8 lbs steel
or
27 lbs glass
33% less material by weight
than aluminum
75% less material by weight
than steel
93% less material by weight
than glass
Requires 91% less energy to
recycle a pound of plastic versus
a pound of paper
Source: SPI: Sustainability and the Plastics Industry
Plastics: Key to Future Sustainable Development
PolyOne Corporation Page 25
Commitment to Operational Excellence
81%
93%
2006 2014
16.2%
9.9%
2006 2014
On-Time Delivery
Working Capital % of Sales
5%
43%
2006 2014
Percent of Associates Trained in LSS
Four consecutive years – CFO Magazine
Best Working Capital Management in the
chemical industry
World’s Best Business
Process Excellence
Program in 2012*
103 trained Black Belts
247 trained Green Belts
127 trained Kaizen Leaders
World’s Best Start-up
Program for Lean Six Sigma
Deployment in 2009*
*Both awards received from International Quality and Productivity Center
PolyOne Corporation Page 26
Prototype Frame
Opportunity
Scale-up &
Test Market
Build
Business Case
Commercial
Launch
Phase
1
Phase
2
Phase
3
Phase
4
Phase
5
4
11
5
10
6
9
3 4 2
15
9
1
10
4
Breakthrough
Platform
Derivative
A Rich Pipeline of Opportunity
Number of Projects 25 14 19 17 18 93
Addressable Market
($ millions) TBD TBD $800 $450 $450 $1,700
PolyOne Corporation Page 27
Application Examples
PolyOne Corporation Page 28
$1.5 billion attractive, growing market
Additives improve performance and reduce cost
through light-weighting, reduced waste, faster
cycle times, and extended shelf life of finished
product
Aligned with megatrend of protecting the
environment:
Sustainability benefits include lower
package weight and improved recyclability
of package at end of use
Market Opportunity
Leading Global Supplier of Additives In Fast Growing PET Market
Shelf-life extension
Greater product
consistency
Recyclability and
reduced carbon
footprint
Color and Special
Effects
Weight reduction
Enhanced product
aesthetics
High heat resistance
4% 4%
8% 9% 9%
10%
11%
14%
Western
Europe
North
America
South
America
MEA Easter
Europe
Asia
Pacific
China India
PET 2008-13P CAGR
PET Bottling Technology
PolyOne Corporation Page 29
• Includes formulation and
consultative services to assist
manufacturers and brand owners in
positively identifying their finished
goods
• Protects brand equity & consumer
welfare
• Reduces exposure to unwarranted
recall expenses
• Secures supply chain integrity –
support for safe expansion into new
geographies
Authentication Technology
PolyOne Corporation Page 30
• Color harmonization across
15 unique color-and-polymer
combinations
• Eliminated need for multiple pre-
colored materials
• Reduced Land Rover’s working
capital
Range Rover Evoque Interior
PolyOne Corporation Page 31
• Reduced health and
environmental impact
• System cost reduction
• Radiation-shielding
performance
• Parts consolidation
• Design freedom
CT Scanner
PolyOne Corporation Page 32
Metal Replacement Solutions
• Replaces metal in LED lighting
• Extends LED durability and life
span eliminating hot spots
• Greater design flexibility with
fewer parts
• Weight reduction
• Simplifies manufacturing and
lowers total production cost
PolyOne Corporation Page 33
Next Generation Solar Charger
• Ginkgo Solar Tree charger utilizing our
unique reSound™ material
• reSound™ is a durable material
consisting of 50% bio-derived plastic
and 50% traditional petroleum-based
plastic
• Use of reSound™ reduced the carbon
footprint for this product by 35%
• reSound™ Is classified as a PolyOne
Sustainable SolutionSM PolyOne
Sustainable
SolutionSM
PolyOne Corporation Page 34
High-Barrier Packaging Containers
• Capability to extrude up to 13
layers
• Strong oxygen and moisture
vapor transmission protection
• Can be made symmetrical or
asymmetrical to meet
customized needs of broad
variety of applications
• Barrier protection and superior
organoleptic properties
PolyOne Corporation Page 35
Aerospace Applications
• Leading provider of specialty materials
for the aerospace industry
• Typical applications
Mil-spec aircraft windows, canopies,
windscreens, instrument panels,
wingtip lenses
Interior – gallery furnishings, tray
tables, arm rests, trim strips, joint/edge
coverings
• Benefits:
High impact strength
Resistant to UV rays
Flame and smoke compliance
Easy to clean with aggressive cleaners;
anti-microbial grades available
Range of sizes, thicknesses, colors, etc.