https://www.avient.com/sites/default/files/2020-07/entry-door-1-page-case-study.pdf
Entry door 1-page case study
EXTERIOR DOORS
R E S I D E N T I A L & C O M M E R C I A L
Reinforcement of steel to reduce weight and provide:
• Corrosion resistance
• Improved dent resistance to withstand windborne debris
• Structural performance to meet regional wind load
requirements
• Improved resistance to corrosion and
moisture degradation
• Increased dent resistance up to 60% vs.
unreinforced metal
• Enabled reduction in thickness of sheet
metal while maintaining structural
performance
Polystrand™ PETG continuous fiber
reinforced composite laminate thermally
bonded to steel door skin
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-custom-pa-grade-led-heat-sink-1.pdf
© 2020, All Right Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
LIGHTING
MANUFACTURER
H E A T S I N K F O R H I G H P O W E R
L E D
• PA based grade to replace aluminum
• High thermal conductivity ̴ 15 W/mK
• Electrically conductive
• Easy moulding
• Improved light output compared to
alternative materials
• Improved corrosion resistance and
weight reduction
• It gave the customer more design
possibilities and a more cost effective
solution
Customized PA based grade
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-11/WPC Sheet Decking Application Snapshot.pdf
WOOD PLASTIC
COMPOSITE (WPC) MFG
S H E E T A N D D E C K I N G
• Lightweighting solution offering energy savings and manufacturing
efficiencies
• Reduced downtime associated with poor quality rejections
• Consistent and uniform cell structure in decking material
• Compatibility with mono-core extrusion formula (rice hull bio-filler
and virgin PVC) when used with a chemical foaming additive
• Density control of 0.60-0.65 g/cc in production
• Provided a CFA solution that offered energy
savings, process optimization, and extended
manufacturing run times
• Enabled improved performance results and
enhanced process control
• Allowed tighter tolerance control with uniform cell
structure, eliminating voids and surpassing
density target ($100K savings)
• Increased productivity and aesthetic finish with
secondary operations (sanding)
KEY REQUIREMENTS
Excelite™ Chemical Foaming Additives (CFA)
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
GLOBAL ELECTRICAL
EQUIPMENT PROVIDER
S W I T C H G E A R P L U N G E R
• Customer looking to replace metal.
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-01/SmartHeat RHC Application Snapshot.pdf
PACKAGING
CONVERTER
R P E T W A T E R B O T T L E S
• Provided the only reheat additive with APR
Critical Guidance & Bottle-to-Bottle Recognition
• Allowed increased use of rPET with no negative
impact to performance or aesthetics
• Enabled preforms to heat more quickly to
improve cycle times and reduce energy usage
• Set up onsite dosing equipment for customer at
multiple locations and provided technical support
nationally
ColorMatrix™ SmartHeat™ RHC
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/roofing-membranes-mini-case-study.pdf
BUILDING MATERIALS
RETAILER
R O O F I N G M E M B R A N E S
• Improve marketing claims for product performance and
polymer integrity
• Prevent and improve field life, and protect product from the
growth and appearance of flora, fungi and algae from
outdoor environmental exposures
• Ability to convert materials from liquid to solid in order to
accommodate advanced manufacturing technique
• Seeking OBPA alternative
• Delivered a product differentiating solution
that eliminated both polymer-degrading
microbials and mitigated the flora and fungal
accumulation that causes discoloration and
staining
• Enabled versatility with combined liquid and
solid masterbatch solutions
• Provided a cost-effective and
environmentally friendly OBPA alternative
WithStand™ Antimicrobial Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-03/ECCOH XL Cable Insulation Case Study Snapshot.pdf
POWER CABLE
PRODUCER
C A B L E I N S U L A T I O N
• Easy to process
• To pass CPR fire test
• Low smoke and toxicity values on smoke test
• Possibilities for low-voltage cables
• Cable insulation that passed G18 of the CEI EN 50363-0:
2015 standard
• Offered Sioplas technology for cross-linking
providing ambient curing
• Delivered new cable design possibilities for low-
voltage cables while offering easy processing
• Processed more efficiently than market-
established elastomeric technology which is
processed using a CV line
• Provided cable insulation that passes the hot set
test at 250°C
ECCOH XL Cross-Linkable Solutions 8054
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/Mevopur White Formulation for PCR Well Plates - Case Study_0.pdf
LABORATORY EQUIPMENT
MANUFACTURER
P C R W E L L P L A T E S
• Very high level of TiO2 to prevent “cross-talk” between the wells
during the qPCR fluorescence testing procedure
• Minimized background phosphorescence caused by
agglomeration of TiO2 and/or oxidized (stressed) polystyrene
• Preservation of polystyrene grade properties
• Change control of formulation and manufacturing process
• Robust product quality from batch to batch
• Developed optimally dispersed, ready-to-use
white formulation that maintains adequate signal
transmission, as well as minimizing “cross-talk”
and background phosphorescence
• Optimized the use of general purpose polystyrene
(GPPS) for a good balance between melt flow
and other physical properties, such as stiffness
• Provided comprehensive change control of raw
materials and formulation, with a robust
manufacturing process and quality control under
a third party ISO 13485:2016 certified QMS
Mevopur Healthcare Colorants and Formulations
– pre-colored solution
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/Maxxam_ Polyolefin Formulations- Coaxial Signal Cable Jacket - case study snapshot.pdf
AUTO DATA CABLE
MANUFACTURER
C O A X I A L S I G N A L C A B L E
J A C K E T
• Provide good chemical resistance like that of machine oil
• Pass 3,000 hours aging test of finish goods
• Have low dielectric property - characteristic impedance of
transmission line: 100Ω, capacitance in water: around
102.8pf/m
• Provided excellent performance with low
dielectric constant to make the jacket layer
of signal cables have low capacitance loss
• Offered a solution by combining physical
and chemical foaming products in the
foaming layer to reduce the dielectric
constant further
• Maintained exceptional mechanical
properties under high temperatures
Maxxam Polyolefin Formulations
KEY REQUIREMENTS
WHY AVIENT?