https://www.avient.com/sites/default/files/2020-08/complet-lft-internal-backpack-frame.pdf
MAJOR OUTDOOR
RETAILER
I N T E R N A L W I L D G A M E
B A C K P A C K F R A M E
• Simpler manufacturing process to enable higher volume
production
• Retain shape while carrying wild game load
• Toughness to survive backcountry use
• Easy cleaning after use
• Lowered production cost by substituting
injection molded composite for thermoset
layup
• Redesigned frame to meet higher structural
load requirements
• Integrated design features to ease cleaning
and improve functionality
Complēt™ Long Carbon Fiber PA66
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2023-05/complet-lft-moisture-resistant-watercraft-steering-column-application-snapshot.pdf
PERSONAL
WATERCRAFT OEM
S T E E R I N G C O L U M N
• Similar strength performance to existing aluminum assembly
• Withstand outdoor UV exposure
• Weight reduction for improved performance
• Corrosion and moisture resistance
• Premium aesthetic
• Provided a material that met application load
requirements and allowed for part
consolidation
• Delivered confidence in changing material
through design consultation, robust Mold Flow
simulation support, and UV customization
• Incorporated carbon fiber to support a
marketing story
Complēt™ Hybrid Moisture Resistant Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/compl%C4%93t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/news/polyone-showcases-expansive-fiber-colorants-additives-portfolio-itma-2019
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News Center
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PolyOne Showcases Expansive Fiber Colorants & Additives Portfolio at ITMA 2019
BARCELONA – June 20, 2019 – This week at ITMA, the trendsetting fiber, textile and garment technology exhibition, PolyOne is featuring its comprehensive range of liquid and solid colors and additives for the mass dyeing and functional modification of synthetic fibers.
PolyOne fiber colorant and additive solutions now span five brands, including solid masterbatch options for traditional and melt spun fiber from recent acquisitions Magenta Master Fibers and IQAP.
https://www.avient.com/news/polyone-launches-natural-fiber-reinforced-solutions-brilliant-colors
Homepage
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News Center
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PolyOne Launches Natural Fiber Reinforced Solutions in Brilliant Colors
Introduced this year in March, reSound NF composites feature an engineered natural fiber reinforcement.
Independent testing has shown that reSound NF formulations offer equivalent performance to short glass fiber reinforced alternatives, at a 5-10% lower density.
https://www.avient.com/sites/default/files/2020-09/stat-tech-tri-fold-processing-guide.pdf
These materials combine the performance
of select engineering resins with reinforcing additives, such as carbon powder, carbon fiber, nickel-coated carbon fiber and
stainless steel fiber, for low-to-high levels of conductivity depending upon application requirements.
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed
and lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Increase shot size
• Increase injection rate
• Increase packing pressure
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
TROUBLESHOOTING RECOMMENDATIONS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2024-10/Replacing Aluminum with Long Fiber Thermoplastics _LFT_ Application Bulletin.pdf
This method
is used for various polymers, including long fiber
reinforced thermoplastics (LFRT or LFT).
LFTs use
reinforcement fibers (e.g., glass or carbon) that are
in parallel alignment and of uniform length (typically
12 mm), offering metal replacement performance.
Injection molded long fiber composites deliver
comparable performance characteristics to
metals and offer excellent strength-to-weight
ratios.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-kevlarr-distribution-program.pdf
WHY FIBER-LINE® DUPONT TM DISTRIBUTION PROGRAM?
Chemical Resistance to Organic Solvent: Degrades moderately in Carbon Tetrachloride and Ethylene Glycol/Water.
Abrasion
Yarn on Yarn
Abrasion
Ultraviolet (UV)
Flame
Chemical
(Acid)
Chemical
(Alkali)
Chemical
(Organic Solvent)
P O X P P P P
LOCATIONS
Headquarters, R&D, Manufacturing
FIBER-LINE® LLC
3050 Campus Drive
Hatfield, PA 19440
+1 215.997.9181
fiber@fiber-line.com
Manufacturing Operations
FIBER-LINE® LLC
280 Performance Drive SE
Hickory, NC 28602
+1 828.326.8700
fiber@fiber-line.com
EMEA & Asia Pacific Operations
FIBER-LINE® INTERNATIONAL B.V.
https://www.avient.com/resources/safety-data-sheets?page=6623
ABS BLACK FILAMENTS/RODS
PE EURO GREY FILAMENT/ROD
https://www.avient.com/knowledge-base/article/exploring-world-fluoropolymers
The high-speed manufacture of thin-wall wire jacketing would require a distinctly different formulation compared to the extrusion of a large cross-section stock shape such as a rod.
In contrast, rod extrusion would require very stable pigments due to the longer residence time in the extruder.
https://www.avient.com/knowledge-base/article/exploring-world-fluoropolymers?rtype[]=1164
The high-speed manufacture of thin-wall wire jacketing would require a distinctly different formulation compared to the extrusion of a large cross-section stock shape such as a rod.
In contrast, rod extrusion would require very stable pigments due to the longer residence time in the extruder.