BASE RESIN ABS Drying Temperature 80–90°C Drying Time 2–3 Hours Barrel Temperatures °C Rear Zone 180–210 Center Zone 190–220 Front Zone 200–230 Nozzle 210–240 Mold Temperature 50–80 Screw Speed Moderate Back Pressure 3–10 bar Cushion 5–15 mm Injection Speed Low to medium Injection Pressure Moderate to high Holding Pressure 10–30% of injection pressure Screw Type General purpose Screw L/D 20:1 Screw Compression Ratio 2.0:1–2.5:1 Non-return Check Valve Free flow check ring Nozzle Type Reverse taper Barrel Capacity 30–80% of barrel should be used STARTUP & SHUTDOWN RECOMMENDATIONS Purge Compound 2–3 melt flow PP or purging compound. Incomplete Fill Melt and/or mold temperature too cold • Increase nozzle and barrel temperatures • Check thermocouples and heater bands Shot size • Increase shot size • Adjust transfer position to 98% full • Increase cushion • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line Brittleness Degraded/overheated material • Decrease melt temperature • Decrease back pressure • Use smaller barrel Gate location and/or size • Relocate gate to non-stress area • Increase gate size to allow higher flow rate and lower molded-in stress Wet material • Check moisture. Sink Marks Melt too hot Insufficient material volume • Increase shot size • Increase packing pressure Part geometry too thick • Reduce wall thickness • Reduce rib thickness Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Increase transfer position Excess material volume • Decrease pack pressure • Decrease shot size Melt and/or mold temperature too hot Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink • Increase cooling time Too little shrink • Decrease cooling time Burning • Reduce decompression • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Verify material is dried at proper condition Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Incorrect nozzle • Use reverse taper tip Weld Lines Melt front temperatures are too low • Increase pack and hold pressure • Increase gate size • Identify end of fill pattern and verify proper vent location • Add vents or increase vent width • Move gate location Warp • Reduce injection speed • Increase pack pressure • Increase pack time • Increase cool time Mold design • Non-uniform mold cooling Part design • Non-uniform wall thickness Thermolator incorrect temperature • Check settings • Inspect thermocouple Sticking in Mold Overfilled cavity • Decrease injection rate and pressure • Decrease hold pressure • Decrease cooling time Part too hot • Decrease barrel temperature • Increase cooling time • Increase draft angle • Polish cores in direction of ejection Black Specks Contamination • Purge machine Degradation • Reduce melt temperature • Reduce screw speed • Reduce back pressure Machine related • Check for wear on screw, barrel or check ring Delamination • Purge barrel to eliminate material contamination • Reduce sharp corners in material flow path • Increase venting Discoloration Oversheared material • Decrease melt temperature • Reduce residence time Mold design • Increase gate sizing Dry material • Check moisture of material to ensure it is within the recommended moisture percentage for molding 1.844.4AVIENT www.avient.com Copyright © 2021, Avient Corporation.

Back Home // Products // Polymer Additives // Processing Enhancement Additives // Cesa™ PlastOne™ Processing Enhancing Additive Reduced mold packing and hold times, lower injection and back pressures, and reduced scrap rates for shorter cycle times

Light travels into the color and reflects back to our eye the base and color of the sample we are viewing. This screen is printed with a based-back white through a high mesh. The second white plate is a scaled back white plate that can either be printed directly on the first plate or after a flash.

To increase shear heating, increase the screw rpm and back pressure. Screw rpm, Back Pressure and Screw Delay Time Normal settings for back pressure are 50 - 150 psi.

Processing Guidelines Base Resin PA6 Barrel Temperatures °F °C Rear Zone 440–470 227–243 Center Zone 450–480 232–249 Front Zone 460–490 238–254 Nozzle 470–500 243–260 Melt Temperature 470–500 243–260 Mold Temperature 120–180 49–82 Pack and Hold Pressure 50–75% of Injection Pressure Injection Velocity 0.5 in/s–3 in/s 13 mm/s–76 mm/s Back Pressure 50–100 psi 3.4–6.9 Bar Screw Speed 30–70 rpm Cushion 0.25 in 6.35 mm Drying Parameters 2–4 Hours @ 180°F 2–4 Hours @ 82°C Moisture % Allowable 0.08–0.18%* Screw Type General Purpose Screw Screw Compression Ratio 2.0:1– 2.5:1 Screw L/D 20:1 Non-return Check Valve Free Flow Check Ring Nozzle Type Reverse Taper Clamp Pressure 2–3 Tons/in² Barrel Capacity 30-80% of barrel should be used * Avient suggests measuring moisture using a Karl Fischer method or Vapor Pro® moisture analyzer that titrates only for moisture. Cut vent depths to 0.0007″–0.0015″ Draft Angle Maintain a minimum draft angle of 1° per side 4 Artisan Pre-Colored Thermoplastics Incomplete Fill Melt and/or mold too cold • Increase nozzle and barrel temperatures • Check thermocouples and heater bands Shot size • Increase shot size • Adjust transfer position to 98% full • Increase cushion Mold design • Enlarge or widen vents and increase number of vents • Check that vents are unplugged • Check that gates are unplugged • Enlarge gates and/or runners • Perform short shots to determine fill pattern and verify proper vent location • Increase wall thickness to move gas trap to parting line Brittleness Degraded/overheated material • Decrease melt temperature • Decrease back pressure • Use smaller barrel Gate location and/or size • Relocate gate to non-stress area • Increase gate size to allow higher flow rate and lower molded-in stress Wet material • Check moisture. Sink Marks Melt too hot • Decrease nozzle and barrel temperatures Insufficient material volume • Increase shot size • Increase packing pressure Part geometry too thick • Reduce wall thickness • Reduce rib thickness Processing Guide 5 Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Increase transfer position Excess material volume • Adjust transfer position • Decrease pack pressure • Decrease shot size Melt or mold too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink • Increase cooling time Too little shrink • Decrease cooling time Burning • Reduce decompression Mold design • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Verify material is dried at proper condition Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature • Decrease back pressure • Increase screw decompression • Verify material has been dried at proper conditions Incorrect nozzle • Use reverse taper tip Weld Lines Melt front temperatures are too low • Increase pack and hold pressure Mold design • Increase gate size • Identify end of fill pattern and verify proper vent location • Add vents or increase vent width • Move gate location 6 Artisan Pre-Colored Thermoplastics Warp • Increase melt temp • Reduce injection speed • Increase pack pressure • Increase pack time • Decrease mold temperature • Increase cool time Mold design • Non-uniform mold cooling Part design • Non-uniform wall thickness Thermolator incorrect temperature • Check settings • Inspect thermocouple Sticking in Mold Overfilled cavity • Decrease injection rate and pressure • Decrease hold pressure • Decrease cooling time Part too hot • Decrease barrel temperature • Decrease mold temperature • Increase cooling time Mold design • Increase draft angle • Polish cores in direction of ejection Black Specks Contamination • Purge machine Degradation • Reduce melt temperature • Reduce screw speed • Reduce back pressure Machine related • Check for wear on screw, barrel or check ring Delamination • Increase melt temperature • Decrease injection speed • Purge barrel to eliminate material contamination Mold design • Reduce sharp corners in material flow path • Increase venting Processing Guide 7 Discoloration Oversheared material • Decrease melt temperature • Decrease injection speed • Reduce residence time Mold design • Increase gate sizing Dry material • Check moisture of material to ensure it is within the recommended moisture percentage for molding 1.844.4AVIENT www.avient.com Copyright © 2020, Avient Corporation.

Then, dial the pressure back and print a piece of new fabric. Keep dialing back until ink doesn’t print, then add pressure back slightly.

Drying Conditions English (°F) Metric (°C) Temperature 180°F 80°C Duration 2-4 Hours Moisture Level Allowable 0.05%–0.20% Processing Screw Speed Typical screw speeds are recommended Back Pressure Lower back pressure is recommended Pack Pressure 60 - 80% of max injection pressure Hold Pressure 40 - 60% of max injection pressure Cool Time 10 - 30 seconds (depends on part geometry and dimensional stability) www.avient.com Copyright © 2020, Avient Corporation.

Furthermore, Avient’s technical team helped achieve a surface finish that would allow for a strong bond with an adhesive backing and recommended suitable adhesives to achieve optimal bonding of the materials. Beyond grip, the non-abrasive material doesn’t peel up thanks to a durable bond with the adhesive backing, giving customers a reliable solution that eliminates the problem of a slippery surface.

To increase shear heating, increase the screw rpm and back pressure. Screw rpm, Back Pressure and Screw Delay Time Normal settings for back pressure are 50 - 150 psi.

Reduce rpm and back pressure. Flow Marks Back fills Increase back pressure and/or screw rpm.