https://www.avient.com/news/avient-introduces-low-shrinkage-alternative-abs-luxury-packaging-market
POMMERLOCH, Luxembourg – March 21, 2024 – Avient Corporation, a premier provider of specialized and sustainable materials solutions and services, today announced the introduction of new Gravi-Tech™ Density Modified Formulation grades with low shrinkage, offering luxury packaging customers an alternative to acrylonitrile butadiene styrene (ABS) based materials.
To enable customers to use their existing ABS molds, Avient has developed new PP-based grades with comparable shrinkage to traditionally used ABS materials.
To support customer needs, manufacturing of these grades may be translated to other Avient sites in North America and Asia.
https://www.avient.com/news/polyone-showcases-continuous-fiber-composite-materials-camx-2018
Glasforms™ pultruded and filament wound continuous glass and carbon fiber rods, tubes, and custom profiles
PolyOne Corporation, with 2017 revenues of $3.2 billion, is a premier provider of specialized polymer materials, services and solutions.
The company is dedicated to serving customers in diverse industries around the globe by creating value through collaboration, innovation and an unwavering commitment to excellence.
https://www.avient.com/news/polyone-helps-leading-infant-care-brand-meet-stringent-food-safety-standards-and-deliver-brand-promise
At the same time, we helped the customer to create a distinctive product that is dishwasher safe and softer than silicone for a more child-friendly experience.
The PolyOne specialty formulation helped the customer meet both Japan’s Fatty Food Migration test and China’s Guobiao (GB) Standards test.
PolyOne Corporation, with 2013 revenues of $3.8 billion, is a premier provider of specialized polymer materials, services and solutions.
https://www.avient.com/news/polyone-expands-capacity-metal-replacement-technologies
CLEVELAND – In response to growing customer demand for metal replacement, PolyOne Corporation (NYSE: POL) is expanding capacity for its OnForce™ LFT long-fiber specialty thermoplastics.
PolyOne Corporation, with 2014 revenues of $3.8 billion, is a premier provider of specialized polymer materials, services and solutions.
The company is dedicated to serving customers in diverse industries around the globe, by creating value through collaboration, innovation and an unwavering commitment to excellence.
https://www.avient.com/knowledge-base/case-study/i-ilsan-saves-time-money-self-lubricating-polymer
Improved customer satisfaction.
Avient delivered exceptional service,” said Ibrahim Bey, general manager at IŞILSAN.
They provided rapid response to our request and helped us to provide the best quality system to our customers.”
https://www.avient.com/sites/default/files/2020-12/artisan-thermoplastics-nylon-processing-guide.pdf
Outdoor consumer applications where superior aesthetics,
chemical resistance, UV stability, and high performance are critical, such as powersports, lawn and garden,
and marine body panels and housings, are suitable candidates for customized Artisan formulations.
Cut vent depths to 0.0007″–0.0015″
Draft Angle Maintain a minimum draft angle of 1° per side
4 Artisan Pre-Colored Thermoplastics
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Shot size
• Increase shot size
• Adjust transfer position to 98% full
• Increase cushion
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Brittleness
Degraded/overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
Gate location
and/or size
• Relocate gate to non-stress area
• Increase gate size to allow higher flow rate
and lower molded-in stress
Wet material
• Check moisture.
Sink Marks
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase shot size
• Increase packing pressure
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Processing Guide 5
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
Melt or mold
too hot
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
Loose clamp • Reset mold height
• Increase clamp tonnage
Shrink
Too much shrink • Increase cooling time
Too little shrink • Decrease cooling time
Burning
• Reduce decompression
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material • Verify material is dried at proper condition
Nozzle Drool
Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Incorrect nozzle • Use reverse taper tip
Weld Lines
Melt front
temperatures are
too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Identify end of fill pattern and verify proper
vent location
• Add vents or increase vent width
• Move gate location
6 Artisan Pre-Colored Thermoplastics
Warp
• Increase melt temp
• Reduce injection speed
• Increase pack pressure
• Increase pack time
• Decrease mold temperature
• Increase cool time
Mold design • Non-uniform mold cooling
Part design • Non-uniform wall thickness
Thermolator incorrect
temperature
• Check settings
• Inspect thermocouple
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Part too hot
• Decrease barrel temperature
• Decrease mold temperature
• Increase cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Black Specks
Contamination • Purge machine
Degradation
• Reduce melt temperature
• Reduce screw speed
• Reduce back pressure
Machine related • Check for wear on screw, barrel or check ring
Delamination
• Increase melt temperature
• Decrease injection speed
• Purge barrel to eliminate material contamination
Mold design • Reduce sharp corners in material flow path
• Increase venting
Processing Guide 7
Discoloration
Oversheared
material
• Decrease melt temperature
• Decrease injection speed
• Reduce residence time
Mold design • Increase gate sizing
Dry material • Check moisture of material to ensure it is within the
recommended moisture percentage for molding
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Standard and custom colors
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https://www.avient.com/stan-tone-fsp-silicone-paste-dispersions
Versatile colorants in single-pigment or custom multi-pigment options.
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High Strength, Customized Solutions
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