https://www.avient.com/industries/consumer/consumer-discretionary/small-appliances
Design with confidence: Safety and performance are top priorities.
https://www.avient.com/sites/default/files/2022-09/Cesa Laser Marking Additives for Transportation Industry Bulletin.pdf
Cesa Laser Marking Additives can be used with
thermoplastics commonly used in vehicles
including:
• PP
• PC/ABS
• Polyamide
• Polyacetal (POM)
WHY SELECT LASER MARKING?
https://www.avient.com/sites/default/files/2022-12/Mevopur Healthcare Bio-based Polymer Solutions Application Bulletin.pdf
KEY CHARACTERISTICS
• Available for polyethylene, polypropylene, ABS,
polycarbonate and styrenics
• Bio-content of resin carrier varies from 70% to
100% depending on polymer—calculated to
ASTM D6866 standard
• Manufactured at four ISO 13485 certified sites,
providing global consistency and security of
supply
• Documented change control beyond CAS
number, reducing risk of change
• Drop-in solutions that can be processed like
fossil-based grades on common injection
molding and extrusion machines
• Can be provided as ready-to-use pre-colored
or additive formulation
REGULATORY SUPPORT
• Raw materials tested to:
- ISO 10993-1
- USP and (incl. class VI)
- European Pharmacopeia, monograph 3.1.3/
3.1.5 (polyolefin packaging materials)
- USP (polyethylene)
- Elemental impurities as per ICH Q3D
• Registered Drug Master File (Type III) and/or
Device Master File
• Food contact according to US FDA and
APPLICATION BULLETIN
Sustainability Spotlight
Bio-polymers
Healthcare use limitations apply—see below.
https://www.avient.com/sites/default/files/2023-06/Cesa_ Stat Antistatic Additives for Automotive - Application Bulletin.pdf
APPLICATION BULLETIN
PRODUCT NAME SUITABLE FOR APPLICATION LDR
Cesa™ Stat OCA0025695 PP Permanent reduction of dust attraction in interior From 5%
Cesa™ Stat OCA0025609 PC/ABS, PA6, PC/ASA Permanent reduction of dust attraction in interior From 8%
Cesa™ Stat OCA0025603 LDPE, TPE Permanent reduction of dust attraction in interior From 7%
The graph shows the measurement
of the charge decay time at 23°C/50%
r.H. on 80x80x2mm IM plaques.
https://www.avient.com/sites/default/files/2021-04/versaflex-computer-mouse-case-study.pdf
To meet the manufacturer’s goals for the mouse grip,
a clear TPE overmolding material, GLS Versaflex™, was
formulated for improved ergonomics and comfort,
strong chemical resistance, and excellent bonding to
the ABS substrate.
https://www.avient.com/sites/default/files/2024-03/Gravi-Tech Product Bulletin_A4.pdf
KEY CHARACTERISTICS
The primary features and benefits of Gravi-Tech
formulations are:
• Customized density, offering a wide range
of specific gravities from 1.2 to 11 gm/cm3
• Broad modulus range, from very flexible
to very rigid grades
• Corrosion resistance, withstanding oxidation
for long-term use and benefit
• Chemical resistance, withstanding fuels, oils
and other harsh chemicals
• Metallization and electroplating, delivering
the look and feel of metal
Additional features include:
• Design flexibility and processing ease
• Good impact strength
• Elevated heat deflection temperature
PRODUCT BULLETIN
TARGET MARKET AND APPLICATIONS
Gravi-Tech composites are an excellent choice for applications in a full range of markets, including:
Consumer
Luxury packaging, golf clubs, fishing tackle,
casino/gaming chips, exercise weights, hunting
supplies, cutlery, appliances and hunting
ammunition
Healthcare
X-ray shielding, nuclear medicine transport
containers, and laboratory furniture and
equipment
Industrial
Ammunition, reactor shielding, vibration and
acoustical damping, military/tactical equipment,
airport x-ray shielding, various food ware, building
and construction equipment, inertial weighting,
and underwater cable weighting
Base Resin Specific Gravities
Nylon 6 2.3, 2.7, 3.5, 4, 4.5, 5, 6
TPE 2.6, 3.9
TPU 2.6, 3, 4.5, 7.5, 9
PP 1.15–4
ABS 1.2–3
PPS 4
Nylon 12 4, 6.9, 11
TECHNICAL PROPERTIES
Copyright © 2024, Avient Corporation.
https://www.avient.com/products/thermoplastic-elastomers/versaflex-hc-thermoplastic-elastomers
TPEs and TPUs formulated specifically for overmolding onto PK, COPE and PC/ABS for improved haptics and function
Watch to learn more on the benefits of using Versaflex™ HC BT218 for biopharmaceutical tubing
https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
G
LA
SS
/E
P
O
XY
T
AB
M
AT
ER
IA
L
N
O
T
AB
BOTTOM PANEL LEGLENGTH
BREAK
STRENGTH
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density
2 in
51 mm
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density
2 in
51 mm
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density
2 in
51 mm
332 lbs
151 kg
Marine Plywood
2 in
51 mm
984 lbs
446 kg
Glass/Polyester
with Balsa Core
2 in
51 mm
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA
501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA
839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA
1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA
1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA
1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STRENGTH
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 LORD
2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 ACRALOCK
2211 psi
15.24 MPa
78 psi
0.54 MPa
Substrate
2k Acrylic Plexus MA420 ITW
2171 psi
14.97 MPa
262 psi
1.81 MPa
Substrate
2k Acrylic SA10-05 Blk1 ACRALOCK
2102 psi
14.49 MPa
138 psi
0.95 MPa
Substrate
2k Urethane 75451 LORD
2047 psi
14.11 MPa
68 psi
0.47 MPa
Cohesive
2k Acrylic SA1-705 GRY 1:1 ACRALOCK
1966 psi
13.56 MPa
68 psi
0.47 MPa
Substrate
2k Acrylic Scotch-Weld 8010 3M
1907 psi
13.15 MPa
61 psi
0.42 MPa
Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue
1885 psi
13.00 MPa
432 psi
2.98 MPa
Cohesive
2k Acrylic Crestabond PP-04 Scott Bader
1873 psi
12.91 MPa
281 psi
1.94 MPa
Substrate
2k Acrylic SA10-05 Blk 10:1 ACRALOCK
1779 psi
12.27 MPa
127 psi
0.88 MPa
Cohesive
2k Urethane 75422 LORD
1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 LORD
1535 psi
10.58 MPa
98 psi
0.68 MPa
Adhesive
2k Methacrylate PolyFuse
Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa
Adhesive
INTERMEDIATE ADHESION
2k Acrylic
FA10-05 Blk
C010817
ACRALOCK
724 psi
4.99 MPa
58 psi
0.40 MPa
Cohesive
2k Acrylic FA10-05 Blk1 ACRALOCK
722 psi
4.98 MPa
44 psi
0.30 MPa
Cohesive
2k Epoxy
Loctite Epoxy
Instant Mix
Loctite
508 psi
3.50 MPa
81 psi
0.56 MPa
Adhesive
2k Epoxy Gorilla Epoxy Gorilla Glue
341 psi
2.35 MPa
198 psi
1.37 MPa
Adhesive
NOT RECOMMENDED
2k Epoxy
Loctite Epoxy
Marine
Loctite 0 0 No bond
ADHESIVE SELECTION
Brand names of the adhesives are owned by the respective manufacturers.
https://www.avient.com/sites/default/files/2024-06/Infant Care Product Bulletin_Selector Guide.pdf
HOW GLS TPES MAKE THE DIFFERENCE IN INFANT CARE APPLICATIONS
• Safe to Use – Made without bisphenol A (BPA),
phthalates, or heavy metals; select grades
compliant with FDA, REACH and China GB4806
• Durable – Resists bites and tears; many are
tested and safe to use in microwaves and
dishwashers
• Comfortable – Can be overmolded to provide a
soft touch grip and customized
to specific comfort requirements including
vibration and noise reduction
• Easy to Process – Can be injection molded and
overmolded right onto a substrate including PP,
ABS, etc
https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
https://doi .org/10 .2340/16501977-1897
https://doi.org/10.1186/s12891-021-04054-6
https://doi.org/10.2340/16501977-1897
https://www.semanticscholar.org/paper/Hand-grip-fatigability-in-persons-with-multiple-to-Severijns-Lamers/834a2a4e4665c6e9f3d7513507807314d0214828
Ergonomic Grip Design Guide 11
Pre-production validation of the conceptual design
is paramount in reducing the overall risk of the
program .
PART MODEL (GEOMETRY AND MESH)
MATERIAL MODEL
Steel hammer shaft Polymer hammer shaft Wood hammer shaft
Figure 19: Material data Inputs
* http://www .scielo .org .mx/pdf/remcf/v9n48/2007-1132-remcf-9-48-181-en .pdf
** https://www .westsystem .com/products/compare-epoxy-physical-properties/
http://www.scielo.org.mx/pdf/remcf/v9n48/2007-1132-remcf-9-48-181-en.pdf
https://www.westsystem.com/products/compare-epoxy-physical-properties/
Ergonomic Grip Design Guide 19
After setting up the part and material models,
the team determined applicable physics for the
study .
Top 10 Rules for Overmolded Components
1 .