https://www.avient.com/resource-center?document_type=59&page=14
Created a process with the brand owner to overcome PCR coloring challenges and ensure the launch of recyclable products
Artisan™ Pre-Colored Thermoplastics for Premium Finishes
Delivered a formulation with good chemical resistance to oil in long-term environments and provided an easy-to-mold TPE and replaced TPU/TPEE with a better soft touch feel
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=14
Created a process with the brand owner to overcome PCR coloring challenges and ensure the launch of recyclable products
Artisan™ Pre-Colored Thermoplastics for Premium Finishes
Delivered a formulation with good chemical resistance to oil in long-term environments and provided an easy-to-mold TPE and replaced TPU/TPEE with a better soft touch feel
https://www.avient.com/sites/default/files/2023-05/LFT Application Development Center Bulletin.pdf
• Fiber reinforcement percentage (ranging from
20–70% fiber content, by weight)
• Additive technologies (color, UV enhancement,
flame retardancy, heat stabilization, etc.)
Our
onsite technical support team is here to help with
process development, mold design suggestions,
material training, troubleshooting, and continuous
improvement.
Let us walk you through:
Optimizing the LFT Molding Processes
• Ensuring proper drying and preparation of the
material (review of drying equipment)
• Processing guidance for the specific grade
(temperature and pressure suggestions)
• Primary process development (including runner
& gate geometry)
• Secondary operation process development
• Tooling debugging/optimization, especially if the
injection mold is new
Troubleshooting
• Failure analysis/issue resolution (including
pyrolysis/burn-off reviews to study internal fiber
structure and length)
• Process/mold support to perfect finished goods
• Equipment review
Training
• Polymers fundamentals training
• Design guidance for LFT
IN-HOUSE PROTOTYPING SUPPORT
Our 55,000 square foot Application Development
Center is most often leveraged for new program
prototyping and R&D trials.
https://www.avient.com/news/bettcher-industries-replaces-aluminum-motor-housing-avient-complēt-long-fiber-composite
Nearly 40 percent lighter than the cast aluminum it would replace, the long fiber material also added the benefit of injection molding for faster, single-step production to drive down costs.
Avient conducted virtual prototyping, such as mold filling and finite element analysis (FEA), on a redesigned yoke, while Bettcher conducted testing on a physical prototype to simulate a half million use cycles.
Backed by these results, Avient formulated a pre-colored, long-fiber material to match Bettcher’s existing product palette.
https://www.avient.com/knowledge-base/article/balancing-beauty-and-sustainability-tpes
Due to the commingled nature of the recycled stream for PCR raw material, the application will typically need to be a darker color such as black or dark gray
Black is the easiest color to achieve consistently
Color at the press and pre-colored solutions are possible
https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
Although PVC is one option, this
manufacturer needed a colorable, drop-in replacement
for PC/ABS.
After fully understanding all of the requirements,
Avient’s technology team began to formulate an easy-
to-mold, durable and aesthetically pleasing specialty
polymer that provided processing flexibility and
wouldn’t require retooling.
The results showed the
Avient material outperformed typical FR PC/ABS and
had an added bonus: a UL yellow card V0 flammability
rating for all colors and some thicknesses.* Avient
also used its custom color matching capabilities to
provide pre-colored material that simplified molding,
while the material’s wide processing window helped
accommodate a variety of molding environments.
* V0 @ 1.5 and 3.0mm
FR PC/ABS failed
0% 20% 40% 60% 80% 100% 120% 140%
Virex TB
Clorox
Broad
Spectrum
CaviCide
SaniCloth
Plus
wipes
FR PC/ABS failed
FR PC/ABS failed
FR PC/ABS failed
FR PC / ABS (1.0% Strain)
FR PC / ABS (1.5% Strain)
Trilliant HC (1.0% strain)
Trilliant HC (1.5% strain)
FR PC/ABS failed
0% 20% 40% 60% 80% 100% 120% 140%
Virex TB
Clorox
Broad
Spectrum
CaviCide
SaniCloth
Plus
wipes
FR PC/ABS failed
FR PC/ABS failed
FR PC/ABS failed
FR PC / ABS (1.0% Strain)
FR PC / ABS (1.5% Strain)
Trilliant HC (1.0% strain)
Trilliant HC (1.5% strain)
TENSILE STRENGTH RETENTION
AFTER 7 DAYS EXPOSURE
Both materials were tested according to ASTM D543 for 7 days.
https://www.avient.com/industries/transportation/automotive/automotive-electronics
Advanced technologies to help customers to build 3D circuits on molded part surfaces (Chinese language version)
Advanced technologies to help customers to build 3D circuits on molded part surfaces (English language version)
Color Cosmetics
https://www.avient.com/news/avient-and-plastic-bank-reuse-ocean-bound-plastic-luxury-caps-and-closures
They can provide the luxury caps and closures market with an alternative to metal, which is typically associated with higher processing and molding costs.
This helps balance impact resistance and density with environmental responsibility and allows for greater design flexibility and efficient processing through standard injection molding methods.
Gravi-Tech REC formulations enable visual surface effects and aesthetics, including electroplated metallic finish, cool touch, and color variation.
https://www.avient.com/sites/default/files/2025-03/ColorMatrix Smartheat RHC Technical Bulletin.pdf
Its benefits are realized only with
transparent preforms in a 2-stage injection stretch
blow-molding process.
It is
metered into the PET stream just above the extruder
feed throat of the injection molding machine using
an Avient-supplied ColorMatrix dosing system.
It
can be supplied as a stand-alone product or as a
combination product, where it can be incorporated
into a liquid color, acetaldehyde scavenger, or UV
light barrier additive.
https://www.avient.com/knowledge-base/case-study/material-cuts-delays-contact-lens-container-production?ind[]=6598
A leading North American medical contact manufacturer faced a challenge when molding the gasket for a contact lens container.
The manufacturer produces 7.5 million cases per year, and used liquid injection molded (LIM) silicone to mold this component.
However, the silicone was sticking to the mold and inner workings of the molding machine.