https://www.avient.com/sites/default/files/resources/SynPlicity%25201000%2520Product%2520Bulletin.pdf
PRODUCT BULLETIN
SynPlicity™ 1000
Cosmetic Ester
PRODUCT DESCRIPTION
Compelled by public regulation and private
safety concerns, cosmetic companies that
have historically used fast gelling, high
solvating plasticizers are reformulating
their products with bio-derived and
non-phthalate chemistries.
https://www.avient.com/sites/default/files/2021-03/wet-grip-tpe-surfco-case-study.pdf
The challenge was to develop a solution that would
maintain grip when wet, be non-abrasive to the skin,
stand up to UV, allow good adherence to and visibility
of the board— all the while, staying true to SurfCo’s
roots in both safety and performance.
https://www.avient.com/sites/default/files/2024-04/OnColor Orange Nylon Colorant for EV Connectors Application Bulletin.pdf
It is also a preferred choice
for automotive manufacturers as a warning of
potential safety hazards.
https://www.avient.com/sites/default/files/2025-01/NEUSoft Product Selection Guide.pdf
Whether your application demands can be supported
by the NEUSoft Express color palette or require
customization, all our NEUSoft TPUs are designed with
patient safety and regulatory specifications in mind,
complying with ISO 10993 and USP Class VI standards.
https://www.avient.com/sites/default/files/2025-01/Snowmobile OHP Powersports Application Graphic.pdf
For more on material solutions
for snowmobiles, visit avient.com
© 2025, All Rights Reserved
Avient Corporation,
33587 Walker Road,
Avon Lake, Ohio USA 44012
EXTENDED PERFORMANCE
Minimize Moisture Uptake from Melted Snow
SOLUTION: Moisture-Resistant Long Fiber Reinforced Composites,
Corrosion-Resistant Additives
TACTILE EXPERIENCE
Soft Touch Feel, Durable Performance,
Lower Thermal Conductivity than Metals
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites
THERMAL MANAGEMENT & SAFETY
Heat Dissipation, Design Flexibility, Flame Retardancy
SOLUTION: Thermally Conductive Formulations,
Flame Retardant Additives
HIGH IMPACT DURABILITY
High Strength-To-Weight Ratio,
Elevated and Low Temperature Performance
SOLUTION: Long Carbon Fiber Reinforced Composites,
Continuous Fiber Reinforced Thermoplastic Tape & Laminates
COLD TEMPERATURE PERFORMANCE
Cold Temperature Flexibility and Toughness
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites, Impact Modifiers
WEIGHT REDUCTION
40–50% Lightweighting Compared to Metal,
Exceptional Structural Properties, Extremely High Stiffness
and Strength from -40° to 160°F
SOLUTION: Long Carbon Fiber Reinforced Composites,
Chemical Foaming Agents
AESTHETIC APPEAL
Custom Color and Special Effects, Paint Replacement,
Color Fade Protection
SOLUTION: Custom Polymer Colorants,
UV Blocking Additives, Antioxidant Additives,
Molded-In-Color Metallics, Scratch and Mar Performance,
Laser Marking, Pre-Colored High-Gloss Thermoplastics
https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/powersports
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/polymer-additives/corrosion-resistant-additives/cesa-cor-additives
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-flame-retardant-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/polymer-additives/foaming-agents
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives
https://www.avient.com/products/polymer-additives/antioxidant-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fx-paint-replacement-0
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-laser-additives
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/sites/default/files/2021-04/additives-listing.pdf
IV BUILDERS FOR SHEET EXTRUSION
Challenge: Melt viscosity is negatively impacted by
multiple heat cycles.
https://www.avient.com/sites/default/files/2024-03/CCG Application Snapshot_Wire _ cable laser marking_Final.pdf
Wire & cable manufacturer
WIRE & CABLE
MANUFACTURER
A E R O N A U T I C D A T A
T R A N S M I S S I O N C A B L E S
• Permanent contrast marking meeting aerospace industry standards
SAE AS4373F and EN-3475-706
• Benign marking that, compared to infrared (IR) laser marking, will
not damage the jacket surface
• Elevated temperature performance in corrosive environments,
maintaining dielectric properties under continuous service
• No vital optical fiber or data transmission cable interference
• Demonstrated fluorinated ethylene propylene (FEP)
application expertise incorporating laser marks
• Provided formulation expertise in PTFE alternatives
• Delivered a high-quality product with no clumping
during the extrusion process
• Offered a proven array of specific aeronautic colors
• Provided commercial, technical, and operational
support
KEY REQUIREMENTS
APPEARANCE + PERFORMANCE
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/Polyolefins%2520Product%2520Selection%2520Guide.pdf
Provides heat stabilization
• Excellent balance of properties
• Natural, black or custom colors
Product Code - - - PX5430 B1 PX5435 B1 PX5440 B1 PX5450 B1
Reinforcement Type - - - Glass Glass Glass Glass
Reinforcement % - % - 30 35 40 50
Specific Gravity 73°F (23°C) - ISO 1183 1.13 1.18 1.23 1.35
Tensile Strength Yield MPa ISO 527 102 105 113 130
Flexural Modulus 73°F (23°C) MPa ISO 178 6500 8000 9400 11,500
Notched Izod Impact 73°F (23°C) kJ/m2 ISO 180 9.4 9.3 11.0 12.0
Heat Deflection 264 psi °C ISO 75 152 152 153 154
Product Code - - - PP5120 B270-LO
MFR g/10 min ISO 1133 12
Tensile Modulus MPa ISO 527 3320
Tensile Stress Yield MPa ISO 527 32
Tensile Elongation Yield % ISO 527 4.6
Tensile Elongation Break % ISO 527 17
Flexural Modulus MPa ISO 178 3000
Charpy Impact 73°F (23°C) kJ/m2 ISO 179/1eU 38
Heat Aging 150°C h VW 44045 700 hr
VOC µg/g VDA 278 23.5
Fog µg/g VDA 278 30.5
Carbon Emissions µgC/g VDA 277 18
Odor Grade VDA 270 B3 3
10
Maxxam™ Filled
& Reinforced
A range of melt flows to process well in
sheet extrusion, thermoforming, profile
extrusion and blow molding operations
Impact modified
EXTRUSION & BLOW MOLDING POLYPROPYLENE
Product Code - - - EP6713
EP6130
EP6430
EP5240
B145
EP7920
Reinforcement
- - - Talc Mineral Glass CaCO3
Glass/
Mineral
Reinforcement
- % - 13 30 30 40 20
Specific
73°F (23°C) - ASTM D792 0.99 1.12 1.12 1.25 1.05
Tensile
Yield psi ASTM D638 4800 4200 10,000 3600 6500
MPa ISO 527 31 29 69 35 45
Tensile
Yield % ASTM D638 6 8 2 5 6
Break % ASTM D638 100 110 5 70 100
Flexural
73°F (23°C) psi ASTM D790 325,000 360,000 850,000 350,000 400,000
MPa ISO 178 2250 2400 5800 2400 2750
Notched
73°F (23°C) ft-lb/in ASTM D256 4.0 1.5 4.3 1.1 2.4
kJ/m2 ISO 180 20.0 8.0 24.0 6.0 13.0
Heat
66 psi °F ASTM D648 230 242 315 240 293
°C ISO 75 110 115 157 116 145
264 psi °F ASTM D648 130 158 270 140 212
°C ISO 75 54 68 132 60 100
111.866.POLYONE www.polyone.com
EXTRUSION & BLOW MOLDING POLYPROPYLENE
Maxxam™ Filled
& Reinforced
High Density
Polyethylene
Specifically designed for blow molding and sheet
extrusion/thermoforming of structural parts.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
A larger processing window
will account for the lot to lot changes between
materials, without having to make process
changes.3
Setting the Beginning Variables
• Injection Pressure = Maximum of machine
- Should not be pressure limited
• Injection Velocity = Maximum of machine
- This is for the injection velocity curve
starting point
- If flashing is an issue start slower and
then increase
• Injection Cut-Off Time = 15 seconds
- This is only a limiting factor, needs to
be above 10 seconds for velocity graph
• Hold Pressure = 0
- Need to get 95% full part with a hold
pressure of 0
• Hold Time = 10-15 seconds
- Need to ensure gate is frozen
• Screw Speed = 90% of Maximum
- Unless shear sensitive material, if shear
sensitive, set RPMs to optimum
• Cooling Time = 10–15 seconds
• Shot Size = 50% of calculated part volume
• Decompression = .25"
• Transfer Position = High enough to ensure
a cushion
- Cushion size does not matter but there
must be a cushion to keep a constant
pressure on the melt during hold time
- Typically 0.25" is sufficient
• Back Pressure = 800-1000 plastic pressure
- 100–150 hydraulic pressure
- Unless specified by material data sheet
Determining Shot Size
The shot size should be determined by
calculating the combined volume of the parts
and the runner system.
If
the material is shear-sensitive, consult the
material data sheet or processing guide for
instructions to set recovery time
• The cooling time should only be 1–2 seconds
longer than the screw recovery time, unless
dictated by dimensional stability or part
thickness
Minimize Clamp Pressure
This step is done to reduce the amount of energy
used by the machine
Shot Size = 1.00 + .10 =
1.10, Transfer Position = .50 + .10 = .60
Set Safeties
This step is to ensure the machine will alarm
and alert nearby employees if the machine
malfunctions, or if a part gets stuck
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
Polystrand composite panels are made with
continuous fiber reinforced thermoplastic face
sheets thermally bonded or adhered to traditional
core materials such as honeycomb, foam,
aluminum, and nonwovens as reinforcement.