https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
The boss should extend into the nominal wall of
the part, to avoid a thick region and possible sink
Figure 4 - Drafting Guidelines for
Nominal Wall Thickness
Cross section
showing draft
Figure 5 - Rib design guidelines
1/4˚—–1˚
2.5W
3W Min.
.01" R Min. or .25W
.75W for a low shrink material
.50W for a high shrink material
Figure 6 - Wall thickness changes due
to rib placement
16.00
14.00
12.00
10.00
8.00
6.00
4.00
2.00
5.00 10.00 15.00 20.00 25.00 30.00 35.00
Rib-height (mm)
M
ax
D
is
p
la
ce
m
en
t
M
ag
n
it
d
e
(m
m
)
FIGURE 4 - Drafing guidelines for
nominal wall thickness
FIGURE 5 - Rib design guidelines
FIGURE 7 - Wall thickness changes
due to rib placement
FIGURE 6 - Rib height vs. stiffness
10 Gravi-Tech
FIGURE 8 - Side Wall Boss Design Guidelines
Sink
Not Recommended Preferred Design
A
= Diameter
= A
= Primary Wall
= A
= 2A
FIGURE 9 - Guidelines Design Guidelines
4W
2W
.75W For a Low Shrink Material
.50W For a High Shrink Material
FIGURE 9 - Side wall boss design guidelines
FIGURE 10 - Gusset design guidelines
FIGURE 11 - Structural hole
area.
SERIES PARALLEL
Pressure Drop High Low
Flow Rates Consistent Variable
Temperature
Rise Potential Large Small
Horsepower
Requirements Higher Lower
Reynolds Numbers Higher Lower
FIGURE 37 - Parallel vs series cooling line layout
FIGURE 36 - Parallel cooling line layout
Plastic
Molding
Draft
Angle
Mold
Core
Ffriction
Fnormal
Feject
FIGURE 38 - Friction force
Can use larger
pin at intersections
FIGURE 39 - Ejection pin layout
Design Guide 19
FIGURE 39 - Sripper Plate
Core Block Core Insert
Stipper
Plate
Ejector
Pin Bolts Ejector Pin
FIGURE 40 - Ejector sleeve
Land = 3*D
0.001 in
0.02 mm
0.020 in
0.5 mm
D
FIGURE 42 - Ejector pin
FIGURE 41 - Stripper plate
Stripper Plate
This type of ejector is often used with round parts
to provide a constant ejection force on the entire
part.
Design Guide 33
Mold damages Loss of clamp force
Barrel malfunction
Melt temperature too
Transfer position too low
Excessive pack pressure
Excessive back pressure
Repair mold damage
Clean parting line
Reduce pinch-off land
Increase clamp force Dry material Reduce melt temperature
Reduce mold
Reduce hold pressure
Increase transfer
Flash
• Excess material commonly found at parting lines or mold features
Root cause: Too much plastic or mold damage.
34 Gravi-Tech
Design of gate too small
or in wrong location
Machine not providing
Heater overriding
Viscosity too low
Injection velocity
too high
Melt temperature
Remove sharp corners
Change gate type
Move gate to a position
where the melt stream
will impinge upon a mold
feature
Dry material Reduce injection velocity
Increase melt
Jetting
Root cause: Injection speed is too high for the viscosity of the material
Design Guide 35
Finish too rough
Screw configuration
Overworking material
Non-compatible
additive
Melt temperature too
Remove sharp corners
Use smaller screw/barrel
Check melt uniformity
Check L/D ratio
Check additive
compatibility
Reduce screw speed
Reduce residence time
Plate-Out
• Build-up or deposit on mold surface
Root cause: One component of the material is not totally compatible.
36 Gravi-Tech
Shut-off partially turned
Screw problems
Barrel heater problems
Material too dry
Under-packing
Not enough pack
pressure
Transfer position too high
Make sure gate is not
blocked
Insure runner shut-off
is not turned
Check venting
Change gating location
Add flow leader
Insure cushion position
Make sure screw is trans-
ferring at a correct
Change screw/barrel
Make sure material was
dried at proper settings
Increase melt
Increase mold
Decrease transfer
Short Shot
• Not enough material is being injected into the mold to fill out all of the cavities
Root cause: Not enough plastic is getting into the cavity.
https://www.avient.com/sites/default/files/resources/PolyOne%25202013%2520Annual%2520Report.pdf
Stephen D.
S/ STEPHEN D.
s/ Stephen D.
https://www.avient.com/sites/default/files/2023-07/Avient-2022-Sustainability-Report.pdf
D&I at Avient is a shared
value and position, but it’s crucial for me to lead by example.”
We have enabled our innovation strategy
through continued investment in R&D, Sales and
Marketing.
R&D Spend
U
.S
.
https://www.avient.com/sites/default/files/resources/PolyOne%25202014%2520Annual%2520Report.pdf
NEWLIN
Stephen D.
Goff
/S/ GORDON D.
HARNETT
Gordon D.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Circular Economy 2022.pdf
SOURCE: https://www.wri.org/insights/5-ways-unlock-value-circular-economy
https://www.wri.org/insights/5-ways-unlock-value-circular-economy
Taking the
Next Steps
Take the Circular Economy to the Next Level
Because sustainable material solutions and technology are evolving at
the speed of life, it takes fresh thinking, agile R & D, and imaginative use of
next-generation materials to bring life-changing products to market safely
and quickly.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
STAGE SOLUTION CAPABILITIES
Polymer Recycling ColorMatrix™ rePrize™ - Increases intrinsic viscosity to enhance use of recycled PET
- Reduces yellowing and decontamination
Materials Selection ColorMatrix™ Joule™ RHB - Reduces the energy required and costs
- Ensures minimal yellowing and light-weighting
Preform Molding ColorMatrix™ AAzure™ - Reduces yellowing and acetaldehyde levels for improved
bottled strength
Preform Molding ColorWorks™ - Provides a range of possible colors for end products based
on the color of the rPET available for use
Preform Molding Rejoin™ PCR Masterbatch - Combines pigments and functional additives with a 100% PCR carrier
for polyolefins
- Enables packaging that is 100% PCR
Bottle Blowing & Filling ColorMatrix™ Optica™ - Excellent acid & thermal stability to reduce yellowing and create
a haze-free container
Bottle Blowing & Filling ColorMatrix™ Smartheat RHC™
Process Aid
- Optimizes weight distribution to increase bottle strength and quality
- Reduces energy required and costs
Sales, Distribution,
ColorMatrix™ Amosorb™ - Scavenges oxygen to extend the shelf life and preserve the
freshness of food or beverages within container
Sales, Distribution,
ColorMatrix™ Ultimate™ UV - Blocks ultraviolet light transmission to protect the container
and its contents
- Enables light-weighting
Sales, Distribution,
ColorMatrix™ Lactra™ - High-performance light blocking that extends the shelf life
of light-sensitive dairy products
Taking the
Next Steps
Move Your Sustainability to the Next Level
Because sustainable material solutions and technology are evolving at
the speed of life, it takes fresh thinking, agile R & D, and imaginative use
of next-generation materials to bring
life-changing products to market safely and quickly.
https://www.avient.com/sites/default/files/2025-03/380605_AVIENT_2024AR_full_250325.pdf
Preete
Retired Executive Vice President, Chief Strategy Officer,
Monsanto Company
Committees: 2*, 4
Patricia D.
https://www.avient.com/gray-matter
All other colors like deep saturated tones, dull shades and mid-tone saturated colors will be printed directly on the “gray plate”.
https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
Typical Spiral Flow Lengths for GLS TPEs*
Flow length, in
Series 3 in/sec 5 in/sec
Dynaflex D 13–15 18–20
Dynaflex G 12–22 18–30
Versaflex™ 9–16 13–26
*Spiral flow tests performed using 0.0625 in thickness and 0.375
in width channel at 400°F.
D-2
Very hard, high wear characteristics, high
vanadium content, somewhat brittle.
The gate depth (D) should be 15%–30% of the wall thickness at the gate
entrance.
https://www.avient.com/sites/default/files/2020-10/auto-injector-application-study.pdf
Autoinjector Pen - Avient Application Study.mm (1)
AUTO-INJECTOR
APPLICATION STUDY
M A T E R I A L T E C H N O L O G I E S +
S E R V I C E S F O R N E X T
G E N E R A T I O N D E S I G N S
Avient Corporation 1
Avient Corporation 2
Innovating Design
Medical innovations and plastics have gone
hand-in-hand to make healthcare safer, cleaner,
and more accessible for all.