https://www.avient.com/sites/default/files/resources/POL%2520BofA%2520Basic%2520Materials%2520IR%2520Presentation%2520w%2520non-GAAP%252012%252011%25202013.pdf
Forward-looking statements give current expectations or forecasts of future events and are not guarantees of
future performance.
They use words such as “will,” “anticipate,” “estimate,” “expect,”
“project,” “intend,” “plan,” “believe,” and other words and terms of similar meaning in connection with any discussion of future operating or financial performance
and/or sales
Senior management uses adjusted operating income, adjusted EPS, and working
capital to assess performance and allocate resources because senior management believes that these measures are useful in
understanding current profitability levels and that current levels may serve as a base for future performance.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Circular Economy 2022.pdf
Inspired by regenerative ecosystems found in nature, the circular
economy proposes that all goods and products find their way back into
supporting the same system from which they were created once a person is
finished using them.
You can find ideas
applying this circular ecosystem to modern economics and manufacturing as far
back as post-World War II.
To stay competitive and relevant, businesses must create solutions for end-
of-use materials and reintegrate them back into the ecosystem.
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Barrel Temperatures
°F (°C) PP Mineral-Filled
PP
Glass-Filled
PP HDPE LDPE
Rear Zone 360–390
(182–200)
400–420
(204–216)
400–420
(204–216)
370–390
(188–199)
Center Zone 370–400
(188–204)
410–430
(210–221)
425–445
(218–229)
410–430
(210–221)
380–400
(193–204)
Front Zone 390–410
(200–210)
420–440
(216–227)
435–455
(224–235)
420–440
(216–227)
390–410
(199–210)
Nozzle 400–425
400–425
Melt Temperature 400–425
400 - 425
Mold Temperature
°F (°C)
60–120
(16–49)
Pack & Hold Pressure 50–75% of injection pressure
Injection Velocity
(in/s) 1.0–3.0
Back Pressure
(psi) 50–100
Screw Speed
(rpm) 30–100
Drying Parameters
Hours @ °F (°C)
Not typically required.
Drying non-halogenated materials is suggested.
2 hours @ 100 (38)
Moisture Range
(%)
Not required
Follow up by purging machine with general
purpose PP
• Residence time should not exceed 5 minutes for Maxxam FR products
• General ventilation is suggested
Shut Down
• Purge the equipment with a general purpose PP
• All tooling and equipment must be free of any residual Maxxam FR upon
shut down
• Continue generating parts made from the natural PP until clear
• Wipe down tool steel with mold cleaner
• When using a hot runner system, care must be taken to remove residual
product from the manifold
MOLD DESIGN RECOMMENDATIONS
Cold Slug Wells
• Place cold slug wells at the base of the sprue to capture the cold material first
emerging from the nozzle
• Place cold slug wells at every 90° bend in the runner system
• Well depths approximately 2–3 times the diameter of the runner provide best
results
Draft Angle • Draft angle should be 1/2°–1° per side.
https://www.avient.com/sites/default/files/2020-08/2020-hammerhead-application-install-guide.pdf
MARINE PLYWOOD
Hammerhead™ panels are three times lighter than marine plywood
MOISTURE ABSORPTION % weight change due to water absorption for selected
composites and marine plywood
10000
60000
110000
160000
210000
260000
310000
360000
0.5 0.75 1 1.25 1.5
F
le
x
u
ra
l
R
it
y
-
lb
/
2
Panel Thickness - in
Hammerhead™ 5.3lb/in^3 Core Density Hammerhead™ 8.4lb/in^3 Core Density Plywood
— Hammerhead™ 5.3 lb/ft3 Core Density
— Hammerhead™ 8.4 lb/ft3 Core Density
— Marine Plywood
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
0 10 20 30 40 50 60 70 80 90 100
%
W
t
C
a
g
Immersion Time - Days
.50" Hammerhead™ .75" Hammerhead™ 1" Hammerhead™ 1.50" Hammerhead™
.50" marine plywood .75" marine plywood 1" marine plywood
Fl
ex
ur
al
R
ity
-
lb
-in
2
INSTALLATION INSTRUCTIONS
CUTTING & DRILLING
Recommended blade: Industrial fine cut-off saw blade, 10" x 80 teeth 38° ATB grind with 5/8" bore,
PTFE coating
Recommended router bits: 3/8" diameter, 4 flute TiAlN (titanium aluminum nitride) coated carbide bit
FORMING
Apply localized 400˚F heat at a length proportional to the panel thickness (see equation below)
and bend to shape.
Heat Length =
π
2 * Thickness
Radius = S
B
S
T = 400°F
B S
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
TAB TESTING OF VARIOUS INSTALLATION METHODS
BREAK
STRENGTH (LBS)
PETG Skins
with Plywood Core
1 in
1.5 in
2 in
2400
2820
2748
Hammerhead™
with 5.3 lb/ft3
2 in 665
Hammerhead™
with 8.4 lb/ft3
2 in 1084
Marine Plywood 2 in 770
Glass/Epoxy with
Plywood Core 2 in 1055
Glass/Polyester
with Balsa Core 2 in 919
L-Bracket Installation
BREAK
STRENGTH (LBS)
PETG Skins
with Plywood Core 2 in 2375
Marine Plywood 2 in 770
Glass/Polyester
with Balsa Core 2 in 797
U-Channel Installation
N
O
T
AB
BREAK STRENGTH
(LBS)
Hammerhead™
with 5.3 lb/ft3
2 in 420
Hammerhead™
with 8.4 lb/ft3
2 in 332
Marine Plywood 2 in 984
Glass/Polyester with
Balsa Core 2 in 1298
Hammerhead™
with 5.3 lb/ft3
Core Density -
ITW Plexus
NA 501
Hammerhead™
with 8.4 lb/ft3
Core Density -
ITW Plexus
NA 1156
Hammerhead™
with 8.4 lb/ft3
Core Density -
Crestomer
1152PA Adhesive
NA 1530
Hammerhead™
with 8.4 lb/in3
Core Density -
Crestomer
M1-30 Adhesive
NA 1471
Mixed Conditions
ITW Plexus MA420 adhesive was used in all tab
testing installations except where noted.
BREAK STRENGTH
(LBS)
Hammerhead™
with 5.3 lb/ft3
2 in 420
Hammerhead™
with 8.4 lb/ft3
2 in 332
Marine Plywood 2 in 984
Glass/Polyester with
Balsa Core 2 in 1298
Hammerhead™
with 5.3 lb/ft3
Core Density -
ITW Plexus
NA 501
Hammerhead™
with 8.4 lb/ft3
Core Density -
ITW Plexus
NA 1156
Hammerhead™
with 8.4 lb/ft3
Core Density -
Crestomer
1152PA Adhesive
NA 1530
Hammerhead™
with 8.4 lb/in3
Core Density -
Crestomer
M1-30 Adhesive
NA 1471
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STRENGTH
(PSI)
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 Lord 2281 184 Substrate
Cohesive
2k Acrylic SA1-705 GRY1 AccraLock 2211 78 Substrate
2k Acrylic Plexus MA420 ITW 2171 262 Substrate
2k Acrylic SA10-05 Blk1 AccraLock 2102 138 Substrate
2k Urethane 75451 Lord 2047 68 Cohesive
2k Acrylic SA1-705 GRY 1:2 AccraLock 1966 68 Substrate
2k Acrylic Scotchweld 8010 3M 1907 61 Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 432 Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 281 Substrate
2k Acrylic SA10-05 Blk 10:2 AccraLock 1779 127 Cohesive
2k Urethane 75422 Lord 1716 190 Cohesive
Adhesive
2k Urethane 75452 Lord 1535 98 Adhesive
2k Methacrylate Polyfuse Icon
Containment 1610 98 Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 AccraLock 724 58 Cohesive
2k Acrylic FA10-05 Blk1 AccraLock 722 44 Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 81 Adhesive
2k Epoxy Gorilla Glue Epoxy Gorilla Glue 341 198 Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brands identified are owned by the manufacturers of the adhesive products.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
FASTENER TYPE BENEFITS CONSIDERATIONS
Through-Bolting Best mechanical
locking system
Need back side
access to panel
Screw-In Anchor Highest pullout
strength Requires pilot hole
Cup Washer Spreads
compressive load
Requires relief hole;
For substructure and
hard point attachment
Wide Grip
(Bulb-Style)
Rivet
Ease of use—no
installation torque
limitations
For lower
load attachments
Sheet Metal or
Wood Screw
Readily available,
low cost
Penetrate both skins
for improved pullout
Shoulder Washer Limits
compressive load
Requires relief hole;
For substructure and
hard point attachment
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.
https://www.avient.com/content/compl-t-and-onforce-molding-guidelines-and-processing-conditions
Processing conditions (screw speed, back pressure, injection phase speed, pack pressure, hold pressure, cool time, cushion / pad)
https://www.avient.com/knowledge-base/article/overmolding-troubleshooting
Increase rear zone temperature, back pressure, screw RPM
https://www.avient.com/industries/textiles
So whether you’re looking for the next big thing in fiber coloration, an automated dispensing solution for your printing inks or an anti-slip vinyl backing for your carpet application, speak to our experts to find the solution that works for you.
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/fiber-line-engineered-fiber-products/yarn-compression-packing
Get Help Now
+1-866-737-2066
Back
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Fiber-Line™ Engineered Fiber Products //
Yarn for Compression Packing
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/pet-polyester-fiber
Get Help Now
+1-866-737-2066
Back
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Products //
Engineered Fiber Solutions //
High Performance Synthetic Fibers //
PET Polyester Fiber
https://www.avient.com/products/vivo-formulations-healthcare/neusoft-thermoplastic-polyurethanes
Get Help Now
+1-866-737-2066
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Products //
In-Vivo Formulations for Healthcare //
NEUSoft™ Thermoplastic Polyurethanes