https://www.avient.com/sites/default/files/2024-03/Maxxam BIO Difas Toothbrush Application Snapshot.pdf
DIFAS
T O O T H B R U S H H A N D L E
• Replace current polymer with a more sustainable solution
• Excellent surface finish with multiple color options
• Processed using current molding equipment and
machinery
• Used formulation expertise to develop a custom
formulation that met critical quality parameters
and enabled customer to use existing molding
equipment
• Enabled customer to work towards sustainability
goals and bring a competitive solution to the
market
• Enhanced the marketplace appeal of the end
product with colorability of the material
Maxxam BIO Bio-based Polyolefin
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag
BAG-VALVE-MASK (BVM)
MANUFACTURER
R E S U S C I T A T O R B A G
• Compatible gamma sterilization process
• Achieve desired elastomeric properties
• PVC-free formulation
• FDA, ISO 10993, USP VI compliant
• Repeatable injection molding process
• Complemented customer expertise with
technical support in material selection, part &
tool design, and process development
• Customized TPE offered customer an
alternative to vinyl without sacrificing
performance
• Improved process efficiency and overall
system costs through injection molding method
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-08/trilliant-surgical-stapler-housing-case-study-one-pager.pdf
HEALTHCARE
DEVICE OEM
S U R G I C A L S T A P L E R
H O U S I N G
• Easy-to-mold, durable, and good aesthetics
• Excellent disinfection performance and good chemical
resistance
• Compatible with high- and low-temperature sterilization
• Delivered durable and aesthetically pleasing
specialty polymer with the added benefit of
processing flexibility without retooling
• Passed physical, chemical and disinfection
tests in different testing conditions which
proved good tensile strength and chemical
resistance
• Achieved consistent molding shape and
properties
Trilliant™ HC Thermoplastics
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-11/preperm-4-5g-antenna-component-application-snapshot.pdf
LEADING ANTENNA
MANUFACTURER
A N T E N N A C O M P O N E N T S
• Extremely tight performance tolerance
• Dielectric performance of 3 – 7Dk
• Ability to utilize existing injection molding machinery
• High mold flow index (MFI)
• On demand material delivery
• Provided technical support throughout the development
of multiple, highly technical materials
• Formulated high quality materials that aligned with
stringent specification, at a cost effective price
• Provided order flexibility, allowing customer to order on
demand
• Collaborated across the supply chain, enabling customer
to take a premium solution to market that can reduce
maintenance and construction costs for end users
Custom PREPERM™ Low-Loss Dielectric
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Versaflex - Sealing of nebulizer-Application snapshot.pdf
NEBULIZER
DEVICE OEM
S E A L I N G O F N E B U L I Z E R
L I D
• Easy-to-mold, excellent durability
• Good self-lubrication with low coefficient of friction
• Excellent overmolding performance on ABS
• Delivered self-lubricating materials which
enabled the lid to open easily
• Passed durability test with good wear
resistance
• Provided TPE to support an easy injection
molding process
Versaflex™ Overmolding TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
After fully understanding all of the requirements,
Avient’s technology team began to formulate an easy-
to-mold, durable and aesthetically pleasing specialty
polymer that provided processing flexibility and
wouldn’t require retooling.
The results showed the
Avient material outperformed typical FR PC/ABS and
had an added bonus: a UL yellow card V0 flammability
rating for all colors and some thicknesses.* Avient
also used its custom color matching capabilities to
provide pre-colored material that simplified molding,
while the material’s wide processing window helped
accommodate a variety of molding environments.
* V0 @ 1.5 and 3.0mm
FR PC/ABS failed
0% 20% 40% 60% 80% 100% 120% 140%
Virex TB
Clorox
Broad
Spectrum
CaviCide
SaniCloth
Plus
wipes
FR PC/ABS failed
FR PC/ABS failed
FR PC/ABS failed
FR PC / ABS (1.0% Strain)
FR PC / ABS (1.5% Strain)
Trilliant HC (1.0% strain)
Trilliant HC (1.5% strain)
FR PC/ABS failed
0% 20% 40% 60% 80% 100% 120% 140%
Virex TB
Clorox
Broad
Spectrum
CaviCide
SaniCloth
Plus
wipes
FR PC/ABS failed
FR PC/ABS failed
FR PC/ABS failed
FR PC / ABS (1.0% Strain)
FR PC / ABS (1.5% Strain)
Trilliant HC (1.0% strain)
Trilliant HC (1.5% strain)
TENSILE STRENGTH RETENTION
AFTER 7 DAYS EXPOSURE
Both materials were tested according to ASTM D543 for 7 days.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
And, because they are formed by injection molding,
long fiber reinforced thermoplastics can be easily
customized to specific design requirements.
Our designs have to be slightly distorted
when molded so that in use, when the blade is
experiencing propulsion forces, it has the proper shape
to maximize thrust.”
Injection molding with long fiber composites
makes it easy to add feature details like our Hydrobites
that would be difficult and expensive to produce in
metal,” said Stahl.
https://www.avient.com/sites/default/files/2021-10/gls-tpes-with-antimicrobial-technologies-product-bulletin.pdf
GLS™ TPEs with Antimicrobial Technologies
This specialty line of GLS™ thermoplastic elastomers
has imbedded antimicrobial additives that inhibit
bacterial growth by 99.9% or more (log 3) and resist
fungal growth to protect molded plastic parts.
Developed for the preservation of high-touch
surfaces and applications, these formulations
contain antimicrobial additives that continuously
inhibit the growth of bacteria, fungus, and molds
that cause odor and detrimental aesthetic and
mechanical property changes to the finished plastic
part.
KEY CHARACTERISTICS
• Protects finished part by inhibiting microbial
and fungi growth
• Extends useful life of finished TPE parts by
controlling deterioration caused by mildew
or mold fungus
• Increases product durability, preserves surface
integrity, and minimizes odors
MARKETS & APPLICATIONS
Suitable for high-touch surfaces and applications,
GLS TPEs with antimicrobial technologies add
value in the consumer, packaging and automotive
markets.
https://www.avient.com/sites/default/files/2020-08/colormatrix-select-product-bulletin-1.pdf
ColorMatrix™ Select™ Rapid Color Prototyping Technology
Color creation, selection and supply service for greater control, choice
and speed in color development for injection molded plastic products
WHAT IT IS
With the ColorMatrix™ Select™ system, managing
your own color creation and supply online couldn’t
be easier.
Typically used
within extrusion, injection molding and blow molding
processes with specific benefits for:
• Manufacturers – Take control of your color supply
• Brand Owners – Efficient online color management
• Designers – Rapid visualization of your color
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/color-fabric-fx-product-bulletin-8.5x11.pdf
With Fabric FX masterbatch and a textured
mold surface, manufacturers have a drop-in solution
to design novel parts that appear to be covered in
textiles.
KEY CHARACTERISTICS
• Fabric FX can be formulated to include properties
such as UV color protection and anti-scratch
performance
• Fabric FX can be processed on standard molding
machinery
• Different matrix materials can be enhanced with
Fabric FX, including ABS, PC/ABS, PB, and unfilled
or talc-filled PP
• There is no limitation on the graining that can be
used; the fabric effect will differ depending on the
grain effect engraved in the tool
• If parts are extruded or a mold is not engraved,
final parts will have an attractive speckled
appearance, but will not be textured
TYPICAL USES
Fabric FX concentrates are suitable for any application
that could benefit from an enhanced textile-like
appearance.