https://www.avient.com/sites/default/files/2023-08/Complet - Aftermarket Motor Mount - case study snapshot.pdf
AFTERMARKET PARTS
MANUFACTURER
M O T O R M O U N T
• Reduced part weight with retained performance
• High strength
• Corrosion resistance
• Fatigue resistance
• Facilitated lightweighting with a long glass fiber
PA66 composite that matched the performance of
the incumbent metal part
• Met strength and corrosion requirements while
achieving cost savings and reduced processing
steps versus a die cast aluminum part
• Relieved performance fears with mold flow
analysis and hands-on technology support
• Sampled quickly to accelerate speed to market
KEY REQUIREMENTS
METAL REPLACEMENT
LEARN MORE
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/complet-lft-internal-backpack-frame.pdf
MAJOR OUTDOOR
RETAILER
I N T E R N A L W I L D G A M E
B A C K P A C K F R A M E
• Simpler manufacturing process to enable higher volume
production
• Retain shape while carrying wild game load
• Toughness to survive backcountry use
• Easy cleaning after use
• Lowered production cost by substituting
injection molded composite for thermoset
layup
• Redesigned frame to meet higher structural
load requirements
• Integrated design features to ease cleaning
and improve functionality
Complēt™ Long Carbon Fiber PA66
Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-05/complet-lft-moisture-resistant-watercraft-steering-column-application-snapshot.pdf
PERSONAL
WATERCRAFT OEM
S T E E R I N G C O L U M N
• Similar strength performance to existing aluminum assembly
• Withstand outdoor UV exposure
• Weight reduction for improved performance
• Corrosion and moisture resistance
• Premium aesthetic
• Provided a material that met application load
requirements and allowed for part
consolidation
• Delivered confidence in changing material
through design consultation, robust Mold Flow
simulation support, and UV customization
• Incorporated carbon fiber to support a
marketing story
Complēt™ Hybrid Moisture Resistant Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/Therma-Tech_Vehicle Light Heat Sink_NA_case-study-snapshot.pdf
AUTOMOTIVE
OEM
V E H I C L E L I G H T H E A T S I N K S
• Replace aluminium to reduce part weight and cost
• Excellent thermal performance
• Simplify manufacturing process
• Reduced part weight by 40% and 44% in two
heat sink designs while matching the
performance of the incumbent material
• Met thermal efficiency demands through part
re-design and material selection support
• Customized multiple formulations to satisfy
customer needs
• Improved manufacturability by changing to a
single injection molding step
Therma-Tech™ Thermally Conductive
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Playground Equipment Application Snapshot.pdf
RECREATIONAL
EQUIPMENT
MANUFACTURER
P L A Y G R O U N D E Q U I P M E N T
• Protection from harsh elements and weathering
• Coating solution to protect children against metal
abrasions
• Range of bright colors
• Formulated without phthalates
• Provided vinyl coating solutions to protect
against the effects of harsh weather, and to
protect children from potential scrapes and
scratches
• Incorporated antimicrobial and UV additives
to resist mold growth
• Offered brightly colored, non-phthalate
plastisol formulations
CORE™ Non-Phthalate Plastisols
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE - Anti-Static Bellow - Case Study Snapshot.pdf
RADIO CONTROL
SYSTEM PRODUCER
A N T I - S T A T I C B E L L O W
• Electrical resistivity of < E+6 Ω
• Soft grades between 40-50 Shore A
• Abrasion resistant
• Light weight material
• Designed to meet ATEX standards
• Replaced conductive EPDM thermoset
rubber enhancing processability and
enabled in-house injection molding
• Provided electrical resistivity at a low shore
hardness, improving joystick
maneuverability
• Enabled greater scrap re-use rate
Stat-Tech™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-05/lubrione-ear-protection-case-study-one-pager.pdf
E A R D E F E N D E R B R A C K E T
• Minimize shrinkage
• Good mechanical resistance
• Good wear resistance
• Collaborated with Avient Design to provide
detailed material analysis and recommendations
within one month of initial customer enquiry
• Demonstrated material performance and
compatibility with customer’s existing
manufacturing process using mold flow analysis
• Provided an internally lubricated material allowing
customer to streamline manufacturing process
LubriOne™ Internally Lubricated Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/Case Study - Nymax REC - off-road vehicle.pdf
OFF-ROAD VEHICLE
MANUFACTURER
S T R U C T U R A L B O D Y
C O M P O N E N T S
• Replace metal and consolidate parts
• High strength
• Structural stiffness
• Durability
• Reduced manufacturing complexity while
maintaining strength
• Leveraged Avient Design services to
achieve consolidated part design
• Conducted mold flow analysis and guided
material selection using technical and
application expertise
Nymax™ REC Recycled Nylon Formulation –
ND 1233 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/OnColor Combination MIC Color - Lower Bumper - Application Snapshot.pdf
Microsoft PowerPoint - OnColor Combination MIC Color - Lower Bumper - Application Snapshot
AUTOMOTIVE OEM
L O W E R E X T E R I O R B U M P E R
• Develop a new color for molded-in-color plastics
• Create ‘Wow’ effect without chroming or paint
• Provide metallic aspect with good UV resistance for
exterior part
• Developed new “gris megalithe” color for PP
(AS1) utilizing Avient Design center
• Produced master plaques to showcase new color
• Accelerated testing to certify outstanding
weathering resistance
• Collaborated across the supply chain to optimize
metallic effect in the final part
Smartbatch™ Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?