https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-putty-knife_0.pdf
Excelite OnePager Putty Knife
PUTTY KNIFE
MANUFACTURER
N O R T H A M E R I C A
• Reduce current scrap rate of 30%
• Eliminate prominent sink marks
• Minimize random short shots
• Reduced scrap rate to 1%
• Eliminated sink marks
• Improved mold fill
• Improvement in cell structure increased cell
density and dimensional stability during critical
cooling time
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Versaflex OM TPEs for Sealing Ring of Blood Lancet.pdf
BLOOD LANCET
MANUFACTURER
S E A L I N G R I N G
• Compliance with strict regulations for medical materials
• Excellent sealing performance
• Good compression set
• Provided a recycled TPE solutions
compared to silicone without increasing
system cost
• Delivered a TPE that complied with ISO
10993-4 & -5 and USP Class VI
• Supported a change to an injection molded
material to ease production and enhance
assembly capabilities
Versaflex™ HC TPEs – OM1040-1 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-11/Remafin_ Fiber Colorants for PP-Hygiene Nonwoven-case study snapshot.pdf
Hygiene fiber manufacturer
HYGIENE FIBER
MANUFACTURER
P P N O N W O V E N M U L T I L A Y E R S
• Meet FDA requirements specified by the customer
• Provide technical support including specific color,
processing and molding recommendations
• Deliver the brighter white colorants to make the final
product look whiter and cleaner
• Developed an FDA colorant to meet
customer regulatory specifications
• Provided technical expertise throughout the
design and manufacturing process
• Offered a brighter white color for the final
product
Remafin Fiber Colorants for PP
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-09/avient2020sustainabilityreport-9-2-21.pdf
Improves recyclability for
blended resins while reducing energy required during
injection-stretch blow molding by up to 35%.
Hydrocerol improved productivity up to 20% due to lower
cycle times and processability on different injection molding units.
Using Hydrocerol with core-back molding technology, a process in
which the mold is opened slightly to further reduce pressure and allow
the foam core to expand, Avient helped the customer leverage density
reduction to lower finished part weight.
https://www.avient.com/sites/default/files/2023-07/Versaflex HC _ Versaflex HC BIO - BT Series Product Overview.pdf
KEY CHARACTERISTICS
• Meets critical need for thermal weldability
and kink resistance
• Minimizes extractables during processing
• Provides excellent tensile strength
• Complies with USP VI and ISO 10993-4, -5, -11
certifications
• Suitable for gamma and autoclave
sterilization methods
• Bio-based grade option formulated with nearly
40% Gen 1 biomass content
PRODUCT OVERVIEW
1.844.4AVIENT
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-overview-2020.pdf
These questions will help define the appropriate
combination of modular components:
• What type of process - extrusion/molding?
FlexCart Reservoir Cassette
• Key component of the FlexCart range providing the ability to change colors
in minutes
• A ten-liter container housed in a removable cassette, with built in tube
storage facility
Peristaltic Pump
• Ideal for use on shorter production runs & frequent color changes
• Re-usable with replaceable tubing
• Typically used for injection molding
Progressing Cavity Pump
• Suited to longer production runs & continuous operation
• Accurate, interchangeable & available in five sizes
• Typically used in extrusion
CMG Controllers
• CMG3000 - A robust, straightforward analogue control of metering
• CMG5000 - Expanded functions, touch screen, networking & data export
• CMG6000 - As for CMG5000 plus control of HP melt injection pumps & melt
pressure transducers
• FlexG - CMG3000 + load cell system for loss in weight functionality
Gyroscopic Mixing & Recirculating
• Gyroscopic mixing designed for the patented PlanetPak design
• FlexCart Re-Circ Dual paddle mixer designed for larger FlexCart units to
rejuvenate materials
• Systems designed to maintain liquid colors and additives in prime condition
FlexCart FlexCart Mini FlexCart Micro FlexCart Nano FlexCart M.I.
Footprint (LxW cm) 86 x 71 98 x 38 60 x 35 55 x 30 86 x 80
Typical max. throughput (kg/hr) 1000 625 250 50 120
Max. metering rate (cc/s) 10 10 10 1.8 1.25
Continuous use Yes Yes No No Yes
Transfer pumps PC/Peri Peri NA NA PC
Metering pumps PC/Peri PC/Peri PC/Peri Peri PC
Interchangeable cassette Yes Yes Yes No Yes
Typical PlanetPak delivery unit 25L 25L NA 1L 25L
Other delivery packaging IBC/LN Drum/LN LN LN NA
PC PUMP RATE (cc/rev) 0.09 0.28 0.87 2.6 5.2
RECOMMENDED OUTPUT RANGE (g/min) 0.9 to 9 2.8 to 28 8.7 to 87 26 to 260 53 to 520
PC PUMP MAX (g/min) 18 56 174 520 1040
CONTROLLER CMG 3000 FlexG CMG 5000 CMG 6000
Application Injection Molding
Extrusion
Melt Injection
Volumetric/gravimetric V V
(weight data) V/G V/G
Data export/network No Yes Yes Yes
Touch screen No Yes Yes Yes
Multiple log-in levels No No Yes Yes
FlexCart Model S Optional Yes No
Mini Model S No Yes No
Micro Yes No Yes No
Nano Yes No No No
Melt Injection No No No Yes
Choosing a progressive cavity pump for transfer or metering
Choosing the controller
MAKING THE RIGHT CHOICE
Here are the options which should be considered for an informed choice of combinations:
(Note: LN = 3, 5 & 10L molded container PC = Progressing Cavity Pump Peri = Peristaltic Pump)
Avient can provide support and
assistance on every aspect of liquid
color and additive processing.
https://www.avient.com/sites/default/files/2021-12/Chemically Resistant Materials Whitepaper.pdf
Processing parameters and part design can
influence the residual stresses in a part; higher melt
and mold temperatures with longer cooling times
can reduce residual stress during molding, whereas
coring features, bosses, and round/oval holes (when
necessary) can help alleviate internal stresses
around part corners.
Briefly, ASTM
D638 Type I tensile bars were prepared for each
material by injection molding using a 2-stage
setup procedure, applying a hold pressure of 60%
of the injection pressure once a 98% full part was
achieved.
All materials were pre-dried and molded
to the specifications provided by the manufacturer.
https://www.avient.com/sites/default/files/2024-08/Avient-2023-Sustainability-Report_5.pdf
To find more details
about our certifications, visit our ISO Certifications Library.
The certification allows all locations on the certification to maintain a Responsible Care®
Certification and ISO:14001 certification.
In addition to our global certifications, individual sites have obtained
additional certification specific to the products and customers they serve.
https://www.avient.com/sites/default/files/2024-08/Avient 2023 Sustainability Report_6.pdf
To find more details
about our certifications, visit our ISO Certifications Library.
The certification allows all locations on the certification to maintain a Responsible Care®
Certification and ISO:14001 certification.
In addition to our global certifications, individual sites have obtained
additional certification specific to the products and customers they serve.
https://www.avient.com/sites/default/files/2021-04/trilliant-hc-conductive-pipette-case-study.pdf
Avient
determined that the manufacturer required a material
with a unique combination of properties, including:
• Processing ease – high flow rate, ability to fill
multi-cavity molds, thin-wall capabilities
• Superior toughness – strength and durability to
ensure dimensional integrity of the part
• Repeatable performance – consistent conductivity
for accurate measurement of liquids
While several off-the-shelf compounds were evaluated,
a new formulation was developed to meet the
manufacturer’s specific needs as well as provide
signifi cant benefi ts in reduced cycle time, increased
production and reduced scrap rate.
Increased Production: Additionally, the high flow
properties of the Trilliant HC formulation allowed
for an increase in the number of cavities in the
mold, resulting in a machine cost-per-part savings
of over 30%